Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 129
ENGINE HOOD / DOOR – FRONT DOOR
ED–13
ED
19. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
(a) Remove the hole plug.
(b) Driver side:
Provisionally install the power window regulator
master switch.
(c) Passenger side:
Provisionally install the power window regulator
switch.
(d) Move the front door glass until the 2 bolts can be
seen through the service holes.
(e) Remove the 2 bolts.
(f)
Pull the door glass upward to remove it.
NOTICE:
Do not damage the glass.
(g) Driver side:
Remove the power window regulator master switch.
(h) Passenger side:
Remove the power window regulator switch.
20. REMOVE FRONT DOOR WINDOW REGULATOR
SUB-ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 6 bolts, then remove the front door
window regulator.
NOTICE:
Do not drop or damage the front door window
regulator.
HINT:
Remove the window regulator through the service
hole.
21. REMOVE POWER WINDOW REGULATOR MOTOR
ASSEMBLY (See page
)
22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
(a) Remove the hole plug.
(b) Using "Torx" socket wrench T30, loosen the screw
and remove the cover with the door lock key
cylinder installed.
B135577
B138164
B135598
B135579
ED–14
ENGINE HOOD / DOOR – FRONT DOOR
ED
(c) Using a screwdriver with its tip wrapped in
protective tape, disengage the 2 claws and remove
the front door outside handle cover.
23. REMOVE FRONT DOOR LOCK (See page
)
24. REMOVE FRONT DOOR OUTSIDE HANDLE
ASSEMBLY
(a) Remove the handle by sliding and pulling it in the
direction indicated by the arrow mark in the
illustration.
25. REMOVE FRONT DOOR OUTSIDE HANDLE REAR
PAD
(a) Disengage the 2 claws and remove the front door
outside handle rear pad.
26. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT
PAD
(a) Disengage the 3 claws and remove the front door
outside handle front pad.
B135596
B135580
B135583
B135584
ENGINE HOOD / DOOR – FRONT DOOR
ED–15
ED
27. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME
SUB-ASSEMBLY
(a) Using "Torx" socket wrench T30, loosen the screw.
(b) Slide the front door outside handle frame to remove
it.
HINT:
Remove the front door outside handle frame
through the service hole.
28. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-
ASSEMBLY
HINT:
Use the same procedure as for the LH side (see page
29. REMOVE CUSHION
(a) Remove the 2 cushions.
ADJUSTMENT
HINT:
•
Before adjusting the door position on vehicles equipped
with side airbags and curtain shield airbags, be sure to
disconnect the battery. After the adjustment, inspect the
SRS warning light, the side airbag system and the curtain
shield airbag system for normal operation. Then initialize
both airbag systems.
•
Use the same procedure for the RH and LH sides.
•
The procedures described below are for the RH side.
•
Centering bolts are used to mount the door hinge onto the
vehicle body and door. The door cannot be adjusted with
the centering bolts on. Substitute standard bolts (with
washers) for the centering bolts when making
adjustments.
•
For bolts without torque specifications, check the standard
bolt chart (see page
).
Outside:
Inside:
Slide
Screw
Nut
Frame
Door
Panel
Slide
B135585E01
B135587
Centering Bolt
Standard Bolt
B104980E01
ED–16
ENGINE HOOD / DOOR – FRONT DOOR
ED
1.
INSPECT FRONT DOOR
(a) Check that the clearance measurements are within
the standard ranges.
Standard
Area
Measurement
Area
Measurement
A
4.1 to 7.1 mm
(0.161 to 0.280 in.)
G
1.1 to 4.1 mm
(0.043 to 0.161 in.)
B
4.4 to 7.4 mm
(0.173 to 0.291 in.)
H
4.3 to 7.3 mm
(0.169 to 0.287 in.)
C
4 to 7 mm
(0.157 to 0.276 in.)
I
3.5 to 6.5 mm
(0.138 to 0.256 in.)
D
4 to 7 mm
(0.157 to 0.276 in.)
J
4.6 to 7.6 mm
(0.181 to 0.299 in.)
E
5.2 to 8.2 mm (0.205 to 0.323
in.)
K
4.2 to 7.2 mm (0.165 to 0.283
in.)
F
5.9 to 8.9 mm (0.232 to 0.350
in.)
L
9 to 12 mm (0.354 to 0.472 in.)
A
B
C
D
E
F
G
H
I
J
L
K
B139378E01
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