Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 117

1GR-FE ENGINE CONTROL SYSTEM – VVT SENSOR

ES–417

ES

REMOVAL

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL

2.

DRAIN ENGINE COOLANT (See page

CO-3

)

3.

REMOVE V-BANK COVER (See page

ES-428

)

4.

REMOVE AIR CLEANER ASSEMBLY (See page

ES-

429

)

5.

REMOVE VVT SENSOR
(a) Bank 1 side VVT sensor:

(1) Disconnect the VVT sensor connector.
(2) Remove the bolt and VVT sensor.

(b) Bank 2 side VVT sensor:

(1) Disconnect the No. 4 water by-pass hose and

No. 5 water by-pass hose.

(2) Disconnect the VVT sensor connector.

(3) Remove the bolt and VVT sensor.

INSTALLATION

1.

INSTALL VVT SENSOR
(a) Bank 2 side VVT sensor:

(1) Apply a light coat of engine oil to the O-ring of

the VVT sensor.

(2) Install the VVT sensor with the bolt.

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

Bank 1:

A076413E02

Bank 2:

A076414E02

Bank 2:

A076415E02

Bank 2:

A076415E02

ES–418

1GR-FE ENGINE CONTROL SYSTEM – VVT SENSOR

ES

(3) Connect the VVT sensor connector.
(4) Connect the No. 4 water by-pass hose and No.

5 water by-pass hose.

(b) Bank 1 side VVT sensor:

(1) Apply a light coat of engine oil to the O-ring of

the VVT sensor.

(2) Install the VVT sensor with the bolt.

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

(3) Connect the VVT sensor connector.

2.

INSTALL AIR CLEANER ASSEMBLY (See page

ES-

431

)

3.

CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

4.

ADD ENGINE COOLANT (See page

CO-3

)

5.

CHECK FOR ENGINE COOLANT LEAKAGE (See
page

CO-4

)

6.

INSTALL V-BANK COVER (See page

ES-431

)

Bank 2:

A076414E02

Bank 1:

A076413E02

1GR-FE ENGINE CONTROL SYSTEM – CRANKSHAFT POSITION SENSOR

ES–419

ES

ENGINE

1GR-FE ENGINE CONTROL SYSTEM

CRANKSHAFT POSITION SENSOR

COMPONENTS

COOLER COMPRESSOR
ASSEMBLY

CRANKSHAFT POSITION
SENSOR

V-RIBBED BELT
TENSIONER

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part

24.5 (250, 18)

7.8 (80, 69 in.*lbf)

36 (367, 27)

36 (367, 27)

10 (102, 7.4)

A126410E01

ES–420

1GR-FE ENGINE CONTROL SYSTEM – CRANKSHAFT POSITION SENSOR

ES

REMOVAL

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL

2.

REMOVE V-BANK COVER (See page

ES-428

)

3.

REMOVE FAN
Refer to the procedures up to "REMOVE FAN "(See
page

CO-17

).

4.

REMOVE GENERATOR ASSEMBLY
Refer to the procedures up to "REMOVE GENERATOR
ASSEMBLY" (See page

CH-9

)

5.

SEPARATE COOLER COMPRESSOR ASSEMBLY
(a) Remove the bolt, then separate the suction hose

sub-assembly.

(b) Disconnect the cooler compressor assembly

connector.

(c) Remove the 4 bolts, then separate the cooler

compressor assembly from the V-ribbed belt
tensioner assembly.

6.

REMOVE CRANKSHAFT POSITION SENSOR
(a) Disconnect the crankshaft position sensor

connector.

(b) Remove the bolt, then remove the crankshaft

position sensor.

G036154E01

G036155E01

A076417E01