Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 116
ES–414
1GR-FE ENGINE CONTROL SYSTEM – CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
ES
ON-VEHICLE INSPECTION
1.
INSPECT CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
(a) Check the operation.
(1) Turn the ignition switch to ON.
(2) Turn the intelligent tester ON.
(3) Start the engine and warm it up.
(4) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / ACTIVE TEST /
PRIMARY / VVT CTRL B1.
(5) Operate the OCV using the intelligent tester,
then check the engine speed.
Standard
If the operation is not as specified, check the
camshaft timing oil control valve, wire harness
and ECM.
Intelligent Tester
DLC3
CAN VIM
A129958E01
Tester Operation
Specified Condition
OCV OFF
Normal engine speed
OCV ON
Rough idling or engine stalls
1GR-FE ENGINE CONTROL SYSTEM – CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
ES–415
ES
REMOVAL
1.
DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2.
DRAIN ENGINE COOLANT (See page
)
3.
REMOVE V-BANK COVER (See page
)
4.
REMOVE AIR CLEANER ASSEMBLY (See page
)
5.
REMOVE THROTTLE BODY BRACKET (See page
)
6.
REMOVE OIL BAFFLE PLATE (See page
)
7.
REMOVE NO. 1 SURGE TANK STAY (See page
)
8.
REMOVE NO. 2 SURGE TANK STAY (See page
)
9.
REMOVE INTAKE AIR SURGE TANK (See page
10. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
(a) Disconnect the 2 connectors.
(b) Remove the 2 bolts, then remove the 2 camshaft
timing oil control valves.
INSPECTION
1.
INSPECT CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
(a) Check the resistance.
(1) Using an ohmmeter, measure the resistance
between the terminals.
Standard resistance
If the result is not as specified, replace the
camshaft timing oil control valve.
(b) Check the operation.
(1) Connect the positive (+) lead from the battery
to terminal 1 and the negative (-) lead to
terminal 2, and check that the valve operates.
NOTICE:
Check that the spool valve is not stuck.
HINT:
The spool valve may not return if foreign matter
is caught in it. This may cause subtle pressure
leakage to the advance side, and a DTC may
be set.
Bank 1:
Bank 2:
G036118E02
Ohmmeter
A095415E01
Tester Connection
Specified Condition
1 (+B) - 2 (GND)
6.9 to 7.9
Ω at 20°C (68°F)
Valve
Battery
A076909E02
ES–416
1GR-FE ENGINE CONTROL SYSTEM – CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
ES
INSTALLATION
1.
INSTALL CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
(a) Install the 2 camshaft timing oil control valves with
the 2 bolts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
(b) Connect the 2 connectors.
2.
INSTALL INTAKE AIR SURGE TANK (See page
)
3.
INSTALL NO. 2 SURGE TANK STAY (See page
)
4.
INSTALL NO. 1 SURGE TANK STAY (See page
)
5.
INSTALL OIL BAFFLE PLATE (See page
6.
INSTALL THROTTLE BODY BRACKET (See page
)
7.
INSTALL AIR CLEANER ASSEMBLY (See page
)
8.
CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
9.
ADD ENGINE COOLANT (See page
)
10. CHECK FOR ENGINE COOLANT LEAKAGE (See
page
11. INSTALL V-BANK COVER (See page
Bank 1:
Bank 2:
G036118E02
ES–416
1GR-FE ENGINE CONTROL SYSTEM – VVT SENSOR
ES
ENGINE
1GR-FE ENGINE CONTROL SYSTEM
VVT SENSOR
COMPONENTS
V-BANK COVER
VVT SENSOR
VVT SENSOR
N*m (kgf*cm, ft*lbf) : Specified torque
8.0 (82, 71 in.*lbf)
8.0 (82, 71 in.*lbf)
7.5 (76, 66 in.*lbf)
A126415E01
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