Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 139

ENGINE HOOD / DOOR – BACK DOOR

ED–53

ED

2.

ADJUST BACK DOOR
(a) Adjust the door position.

(1) Adjust the door horizontally and longitudinally

by loosening the 4 door side hinge bolts.

(2) Tighten the door side hinge bolts after the

adjustment.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

(3) Horizontally and vertically adjust the door by

loosening the 8 body side hinge bolts.

(4) Tighten the body side hinge bolts after the

adjustment.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)

(b) Adjust the striker position.

(1) Adjust the striker position by slightly loosening

the striker mounting screws and hitting the
striker with a plastic hammer.

(2) Tighten the striker mounting screws after the

adjustment.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

(c) Adjust the back door side female stopper.

(1) Adjust the side female stopper so that the door

can be opened/closed smoothly, as shown in
the illustration.

(2) Tighten the side female stopper bolts after the

adjustment.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

E

13.5 to 16.5 mm

(0.531 to 0.650 in.)

K

0 to 3 mm

(0 to 0.118 in.)

F

-0.9 to 2.1 mm

(-0.035 to 0.0827in.)

-

-

Area

Measurement

Area

Measurement

B136002

B136003

B136000

B136001

ED–54

ENGINE HOOD / DOOR – BACK DOOR

ED

REASSEMBLY

1.

INSTALL HOLE PLUG
(a) Install the 2 hole plugs.

2.

INSTALL CUSHION
(a) Install the 2 cushions.

3.

INSTALL REAR NAME PLATE (See page

ET-29

)

4.

INSTALL NO. 2 BACK DOOR NAME PLATE (See page

ET-30

)

5.

INSTALL NO. 1 BACK DOOR NAME PLATE (See page

ET-31

)

6.

INSTALL BACK DOOR DAMPER STAY LOWER
BRACKET
(a) Install the back door damper stay lower bracket with

the 2 bolts.
Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

7.

INSTALL BACK DOOR SUPPORT (See page

ED-59

)

8.

INSTALL BACK DOOR STAY UPPER BRACKET LH
(a) Install the back door stay upper bracket with the

bolt.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

9.

INSTALL BACK DOOR STAY UPPER BRACKET RH
(a) Install the back door stay upper bracket with the

bolt.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

B135999

B135593

B135592

ENGINE HOOD / DOOR – BACK DOOR

ED–55

ED

10. INSTALL NO. 2 BACK DOOR WEATHERSTRIP

(a) Install the No. 2 back door weatherstrip.

11. INSTALL BACK DOOR HINGE ASSEMBLY RH

(a) Install the back door hinge with the bolt.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

12. INSTALL BACK DOOR HINGE ASSEMBLY LH

HINT:
Use the same procedure as described for the RH side.

13. INSTALL BACK DOOR OUTSIDE HANDLE (See page

WS-65

)

14. INSTALL BACK WINDOW LOCK STRIKER

ASSEMBLY (See page

WS-65

)

15. INSTALL BACK WINDOW STAY UPPER BRACKET

RH (See page

WS-65

)

16. INSTALL BACK WINDOW STAY UPPER BRACKET

LH
HINT:
Use the same procedure as described for the RH side.

17. INSTALL BACK DOOR GLASS (See page

WS-66

)

18. INSTALL BACK WINDOW SUPPORT LH (See page

ED-61

)

19. INSTALL BACK WINDOW SUPPORT RH

HINT:
Use the same procedure as described for the LH side.

20. INSTALL BACK DOOR SIDE FEMALE STOPPER

SUB-ASSEMBLY
(a) Install the back door side female stopper with the 2

bolts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

21. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY

(See page

ET-35

)

22. INSTALL REAR SPOILER (See page

ET-35

)

B135591

B135998

B135549

ED–56

ENGINE HOOD / DOOR – BACK DOOR

ED

23. INSTALL NO. 1 REAR SPOILER COVER

(a) Install the No. 1 rear spoiler cover with the 4 screws.

24. INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY

(a) Install the back door lock cylinder with the retainer.

(b) Connect the connector and the 2 clamps.

25. INSTALL BACK DOOR LOCK ASSEMBLY (See page

DL-118

)

26. INSTALL BACK DOOR OUTSIDE GARNISH SUB-

ASSEMBLY (See page

ET-91

)

27. INSTALL BACK WINDOW LOCK ASSEMBLY (See

page

WS-95

)

28. INSTALL MULTIPLEX NETWORK DOOR ECU

(a) Install the multiplex network door ECU with the 2

screws.

(b) Connect the 3 connectors and 2 harness clamps.

29. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear

Wiper)

30. INSTALL REAR WIPER MOTOR (w/ Rear Wiper) (See

page

WW-40

)

31. INSTALL REAR WIPER ARM AND BLADE

ASSEMBLY (w/ Rear Wiper) (See page

WW-41

)

B135550

B135548

B135547

B135545