Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 410
PROPELLER SHAFT – FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
PR–1
PR
DRIVE LINE
PROPELLER SHAFT
FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
COMPONENTS
FRONT PROPELLER
SHAFT ASSEMBLY
FRONT PROPELLER SHAFT JOINT
SPIDER BEARING SNAP RING
UNIVERSAL JOINT
SPIDER BEARING
UNIVERSAL JOINT
SPIDER
UNIVERSAL JOINT
FLANGE YOKE
N*m (kgf*cm, ft*lbf) : Specified torque
Non-reusable part
MP grease
88 (899, 65)
x4
x4
x4
x4 x4
UNIVERSAL
JOINT
SPIDER
UNIVERSAL JOINT
FLANGE YOKE
x4
x4
x4
x4
88 (899, 65)
FRONT PROPELLER SHAFT JOINT
SPIDER BEARING SNAP RING
UNIVERSAL JOINT
SPIDER BEARING
WASHER
WASHER
C133045E01
PR–2
PROPELLER SHAFT – FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
PR
REMOVAL
1.
REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(a) Place matchmarks on the propeller shaft flange and
differential flange.
(b) Remove the 4 nuts, 4bolts and 4 washers.
(c) Place matchmarks on the propeller shaft flange and
transfer flange.
(d) Remove the 4 nuts, 4 washers and the propeller
shaft assembly.
Matchmarks
C098708E04
Matchmarks
C098709E03
PROPELLER SHAFT – FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
PR–3
PR
DISASSEMBLY
1.
INSPECT FRONT PROPELLER SHAFT ASSEMBLY
(a) Check that the propeller shaft is not damaged or
deformed.
If necessary, replace the propeller shaft.
(b) Using a dial indicator, check the propeller shaft
runout.
Maximum runout:
0.3 mm (0.012 in.)
If the shaft runout is greater than the maximum,
replace the propeller shaft.
2.
INSPECT UNIVERSAL JOINT SPIDER BEARING
(a) Check that the joints move smoothly.
(b) Check the spider bearings for wear and damage.
(c) Check the spider bearing axial play by turning the
yoke while holding the shaft tightly.
Maximum bearing axial play:
0 mm (0 in.)
If necessary, replace the spider bearing.
3.
REMOVE FRONT PROPELLER SHAFT UNIVERSAL
JOINT SPIDER KIT
(a) Place matchmarks on the flange yoke and sleeve
yoke.
(b) Using a brass bar and a hammer, slightly tap in the
spider bearing outer races.
(c) Using 2 screwdrivers, remove the 4 snap rings from
the grooves.
(d) Using SST, push out the spider bearing from the
propeller shaft.
SST
09332-25010
HINT:
Sufficiently raise the part indicated by (A) so that it
does not come into contact with the spider bearing.
C029928
Matchmarks
F015023E04
C061264
SST
(A)
F015025E05
PR–4
PROPELLER SHAFT – FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)
PR
(e) Clamp the spider bearing outer race in a vise and
tap off the propeller shaft with a hammer.
NOTICE:
Do not tap the shaft.
HINT:
Remove the bearing on the opposite side in the
same procedure.
(f)
Install the 2 removed spider bearing outer races
onto the spider.
(g) Using SST, push the bearing out of the yoke.
SST
09332-25010
HINT:
Sufficiently raise the part indicated by (A) so that it
does not come into contact with the bearing.
(h) Clamp the outer bearing race in a vise and tap off
the flange yoke with a hammer.
(i)
Remove the spider.
REASSEMBLY
1.
INSTALL FRONT PROPELLER SHAFT UNIVERSAL
JOINT SPIDER KIT
(a) Apply MP grease to a new spider and spider
bearings.
(b) Fit the spider into the flange yoke.
(c) Using SST, install the spider bearings onto the
spider.
SST
09332-25010
(d) Using SST, adjust both bearings so that the snap
ring grooves are at maximum and equal in width.
SST
09332-25010
Hammering
Point
F044192E02
SST
(A)
F015030E04
Hammering Point
F044193E03
Z004248
SST
C063061E02
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