Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 411

PROPELLER SHAFT – FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)

PR–5

PR

(e) Install 4 new snap rings of equal thickness which

will allow no axial play.
HINT:
Do not reuse the snap rings.
Thickness of snap ring

NOTICE:
•

Use a new snap ring.

•

Use snap rings as close as possible to the
same thickness on both ends.

(f)

Using a hammer, tap the yoke until there is no
clearance between the spider bearing outer race
and the snap ring.
HINT:
Install a new spider bearing on the sleeve side in the
procedure described above.

(g) Align the matchmarks on the flange yoke and the

sleeve yoke.

(h) Using SST, install the spider bearings onto the

spider.
SST

09332-25010

(i)

Using SST, adjust both bearings so that the snap
ring grooves are at maximum and equal in width.
SST

09332-25010

(j)

Install 4 new snap rings of equal thickness which
will allow no axial play.
HINT:
Do not reuse the snap rings.

G020755

Parts No.

Thickness mm (in.)

Mark

90520-25039

2.28 to 2.30

1

90520-25040

2.30 to 2.32

2

90520-25041

2.32 to 2.34

-

90520-25042

2.34 to 2.36

Brown

90520-25043

2.36 to 2.38

Blue

90520-25044

2.38 to 2.40

6

90520-25045

2.40 to 2.42

7

90520-25046

2.42 to 2.44

8

90520-25047

2.44 to 2.46

9

90520-25048

2.46 to 2.48

10

90520-25049

2.48 to 2.50

A

90520-25050

2.50 to 2.52

B

90520-25051

2.52 to 2.54

C

90520-25052

2.54 to 2.56

D

90520-25053

2.56 to 2.58

E

90520-25054

2.18 to 2.20

J

90520-25055

2.20 to 2.22

K

90520-25056

2.22 to 2.24

F

90520-25057

2.24 to 2.26

G

90520-25058

2.26 to 2.28

H

Hammering Point

G022297E02

SST

F044258E01

PR–6

PROPELLER SHAFT – FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)

PR

Thickness of snap ring

NOTICE:
•

Use a new snap ring.

•

Use snap rings as close as possible to the
same thickness on both ends.

(k) Using a plastic hammer, tap the yoke until there is

no clearance between the spider bearing outer race
and the snap ring.
HINT:
Install a new spider bearing on the sleeve side in the
procedure described above.

2.

INSPECT UNIVERSAL JOINT SPIDER BEARING
(a) Check that the joints move smoothly.
(b) Check the spider bearing axial play by turning the

yoke while holding the shaft tightly.
Maximum bearing axial play:

0 mm (0 in.)

3.

INSPECT FRONT PROPELLER SHAFT ASSEMBLY
HINT:
When replacing the spider bearing, be sure that the
grease fitting hole is facing in the direction shown in the
illustration.

Parts No.

Thickness mm (in.)

Mark

90520-25039

2.28 to 2.30

1

90520-25040

2.30 to 2.32

2

90520-25041

2.32 to 2.34

-

90520-25042

2.34 to 2.36

Brown

90520-25043

2.36 to 2.38

Blue

90520-25044

2.38 to 2.40

6

90520-25045

2.40 to 2.42

7

90520-25046

2.42 to 2.44

8

90520-25047

2.44 to 2.46

9

90520-25048

2.46 to 2.48

10

90520-25049

2.48 to 2.50

A

90520-25050

2.50 to 2.52

B

90520-25051

2.52 to 2.54

C

90520-25052

2.54 to 2.56

D

90520-25053

2.56 to 2.58

E

90520-25054

2.18 to 2.20

J

90520-25055

2.20 to 2.22

K

90520-25056

2.22 to 2.24

F

90520-25057

2.24 to 2.26

G

90520-25058

2.26 to 2.28

H

Hammering Point

G022298E01

PROPELLER SHAFT – FRONT PROPELLER SHAFT ASSEMBLY (for 4WD)

PR–7

PR

INSTALLATION

1.

INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(a) Align the matchmarks on the yoke and differential

flange.

(b) Install the propeller shaft assembly with the 4 bolts,

4 nuts and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

(c) Align the matchmarks on the yoke and transfer

flange.

(d) Install the propeller shaft assembly with the 4 nuts

and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

Rear Side

C098696E02

Matchmarks

C098708E04

Matchmarks

C098709E03

PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY

PR–7

PR

DRIVE LINE

PROPELLER SHAFT

REAR PROPELLER SHAFT ASSEMBLY

COMPONENTS

FRONT PROPELLER SHAFT JOINT
SPIDER BEARING SNAP RING

UNIVERSAL JOINT
SPIDER BEARING

UNIVERSAL JOINT
SPIDER

UNIVERSAL JOINT
SLEEVE YOKE

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part

MP grease

x4

x4

UNIVERSAL
JOINT
SPIDER

UNIVERSAL JOINT
FLANGE YOKE

x4

x4

x4

x4

88 (899, 65)

FRONT PROPELLER SHAFT JOINT
SPIDER BEARING SNAP RING

UNIVERSAL JOINT
SPIDER BEARING

x4

REAR PROPELLER
SHAFT ASSEMBLY

for 2WD:

WASHER

C133046E01