Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 445

SB–44

SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY

SB

(d) Connect SST.

(1) Connect SST, then connect the yellow

connector to the seat belt pretensioner.
SST

09082-00770

NOTICE:
Do not lock the secondary lock of the twin
lock to avoid damaging the SST connector
and wire harness.

(2) Connect SST.

SST

09082-00700

NOTICE:
Do not lock the secondary lock of the twin
lock to avoid damaging the SST connector
and wire harness.

(3) Move SST at least 10 m (33 ft) away from the

vehicle.

(4) Close the doors and windows of the vehicle.

NOTICE:
Do not damage the SST wire harness.
HINT:
Do not close the windows fully. Leave a gap for
inserting the SST wire harness.

(5) Connect the SST red clip to the positive battery

terminal and the black clip to the negative
battery terminal.

(e) Activate the seat belt pretensioner.

(1) Confirm that no one is inside the vehicle or

within 10 m (33 ft) of the vehicle.

(2) Press the SST activation switch and activate

the seat belt pretensioner.
HINT:
The seat belt pretensioner operates
simultaneously with the SST activation switch
LED light.

(f)

Disconnect SST.

Locking Button

SST

B135091E01

Battery

SST

10 m (33 ft)

B135096E01

SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY

SB–45

SB

(g) Dispose of the front seat outer belt (with the seat

belt pretensioner).
CAUTION:
•

Do not touch the front seat outer belt for at
least 30 minutes after the seat belt
pretensioner has been activated. It is very
hot.

•

Use gloves and safety glasses when handling
a front seat outer belt with a pretensioner that
has been activated.

•

Always wash your hands with water after
completing the operation.

•

Do not apply water to a front seat outer belt
that has an activated pretensioner.

HINT:
When scrapping a vehicle, activate the seat belt
pretensioner, and then scrap the vehicle with the
activated front seat outer belt still installed.

2.

DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY
(When not Installed in Vehicle)
NOTICE:
•

Never use the customers vehicle to activate the
seat belt pretensioner when only disposing of the
front seat outer belt (with the seat belt
pretensioner).

•

Follow the procedure described below when
activating the seat belt pretensioner.

HINT:
Prepare a battery as the power source to activate the
seat belt pretensioner.
(a) Remove the front seat outer belt assembly (See

page

SB-36

).

(b) Wind the seat belt with the retractor.
(c) When the seat belt is sufficiently wound, cut the

seat belt approximately 10 cm (0.328 ft) from the
retractor, as shown in the illustration.
HINT:
The retractor resistance increases in correlation
with how much the seat belt is wound.

(d) Check whether SST is functioning.

SST

09082-00700

CAUTION:
Always use the specified SST when activating
the seat belt pretensioner.

Cut

10 cm
(0.328 ft)

B114471E01

SST

B104819E01

SB–46

SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY

SB

(1) Connect the SST red clip to the positive battery

terminal and the black clip to the negative
battery terminal.
HINT:
Do not connect the yellow connector. The
yellow connector is for connections to the seat
belt pretensioner.

(2) Press the SST activation switch and check that

the LED of the SST activation switch
illuminates.
CAUTION:
If the LED illuminates when the activation
switch is not being pressed, SST may be
malfunctioning. Do not use SST.

(e) Connect SST.

(1) Connect SST, then connect the yellow

connector to the seat belt pretensioner.
SST

09082-00770

NOTICE:
Do not lock the secondary lock of the twin
lock to avoid damaging the SST connector
and wire harness.

(2) Using a service-purpose wire harness for the

vehicle, tie the seat belt pretensioner to the tire
with a wheel attached.
Stripped wire harness section

Battery

SST

B104820E01

SST

B104821E01

SST

Locking Button

B114472E01

A

Stripped Wire Harness Section

B104882E01

Area

Measurement

A

1.25 mm

2

or more (0.0019 in.

2

or

more)

SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY

SB–47

SB

CAUTION:
•

Do not use wire harnesses that are too
thin or any other object to tie the seat
belt pretensioner because they may snap
due to the shock when the pretensioner
is deployed.

•

Always use a wire harness for vehicle
use, with a cross section of at least 1.25

mm

2

(0.0019 in.

2

).

HINT:
To calculate the area of the stripped wire
harness cross section:

Area = 3.14 x (Diameter)

2

divided by 4

(3) Connect SST.

SST

09082-00700

NOTICE:
•

Do not lock the secondary lock of the
twin lock to avoid damaging the SST
connector and wire harness.

•

Set up the front seat outer belt, as shown
in the illustration.

(4) Move SST at least 10 m (33 ft) away from the

wheel.
NOTICE:
Do not damage the SST wire harness.

(f)

Activate the seat belt pretensioner.
(1) Connect the SST red clip to the positive battery

terminal and the black clip to the negative
battery terminal.

(2) Check that no one is within 10 m (30 ft) of the

wheel.

(3) Press the SST activation switch and activate

the seat belt pretensioner.
HINT:
The seat belt pretensioner operates
simultaneously with the SST activation switch
LED light.

(g) Disconnect SST.

SST

Wire Harness

B114473E01

10 m (33 ft)

SST

Battery

B114550E01