Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 424
MT–42
RA61F MANUAL TRANSMISSION – INPUT SHAFT
MT
DISASSEMBLY
1.
INSPECT 6TH GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 6th gear thrust
clearance.
Standard clearance:
0.20 to 0.49 mm (0.0079 to 0.0193 in.)
If the clearance is outside the specification, replace
the defective gear, spacer or shaft.
2.
INSPECT 3RD GEAR THRUST CLEARANCE
(a) Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance:
0.09 to 0.52 mm (0.0035 to 0.0205 in.)
If the clearance is outside the specification, replace
the defective gear, thrust washer, clutch hub or
shaft.
3.
INSPECT 4TH GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 4th gear thrust
clearance.
Standard clearance:
0.12 to 0.38 mm (0.0047 to 0.0150 in.)
If the clearance is outside the specification, replace
the defective gear, clutch hub or shaft.
4.
INSPECT 6TH GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 6th gear radial
clearance.
Standard clearance:
0.015 to 0.065 mm (0.0006 to 0.0026 in.)
If the clearance is outside the specification, replace
the defective gear, needle roller bearing or shaft.
5.
INSPECT 3RD GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 3rd gear radial
clearance.
Standard clearance:
0.015 to 0.067 mm (0.0006 to 0.0026 in.)
If the clearance is outside the specification, replace
the defective gear, needle roller bearing or shaft.
F051109E01
F051110E01
F051111E01
F051106E01
F051107E01
RA61F MANUAL TRANSMISSION – INPUT SHAFT
MT–43
MT
6.
INSPECT 4TH GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 4th gear radial
clearance.
Standard clearance:
0.015 to 0.067 mm (0.0006 to 0.0026 in.)
If the clearance is outside the specification, replace
the defective gear, needle roller bearing or shaft.
7.
REMOVE TRANSMISSION CLUTCH HUB NO.3
SHAFT SNAP RING
(a) Using 2 screwdrivers and a hammer, tap out the
snap ring.
HINT:
Use a shop rag or a piece of cloth to prevent the
snap ring from flying off.
8.
REMOVE 6TH GEAR
(a) Using SST and a press, remove transmission clutch
hub No. 3, the hub sleeve, synchronizer ring and 6th
gear from the input shaft.
SST
09950-00020, 09950-70010 (09951-07200),
09950-60010 (09951-00300)
NOTICE:
•
Do not tighten SST excessively.
•
Support the input shaft by hand so that it
does not fall off.
9.
REMOVE 6TH GEAR NEEDLE ROLLER BEARING
(a) Remove the 6th gear needle roller bearing from the
input shaft.
10. REMOVE SPACER
(a) Remove the spacer from the input shaft.
F051108E01
D033652E01
SST
D033653E01
F051087E01
F051088E01
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RA61F MANUAL TRANSMISSION – INPUT SHAFT
MT
11. REMOVE GEAR THRUST WASHER SHAFT SNAP
RING
(a) Using a snap ring expander, remove the snap ring
from the input shaft.
12. REMOVE 3RD GEAR THRUST WASHER
(a) Remove the 3rd gear thrust washer from the input
shaft.
13. REMOVE 3RD GEAR
(a) Remove the 3rd gear from the input shaft.
14. REMOVE STRAIGHT PIN
(a) Remove the straight pin from the input shaft.
15. REMOVE 3RD GEAR NEEDLE ROLLER BEARING
(a) Remove the 3rd gear needle roller bearing from the
input shaft.
D033654E01
F051090E01
F051091E01
F051092E01
F051093E01
RA61F MANUAL TRANSMISSION – INPUT SHAFT
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16. REMOVE SPACER
(a) Remove the spacer from the input shaft.
17. REMOVE NO. 2 SYNCHRONIZER RING SET
(a) Remove the No. 2 synchronizer ring set from the
input shaft.
18. REMOVE CLUTCH HUB NO.2 SETTING SHAFT SNAP
RING
(a) Using a snap ring expander, remove the snap ring
from the input shaft.
19. REMOVE 4TH GEAR
(a) Using SST and a press, remove transmission clutch
hub No. 2, the hub sleeve, synchronizer ring and 4th
gear from the input shaft.
SST
09950-00020
NOTICE:
Support the input shaft by hand so that it does
not fall off.
20. REMOVE 4TH GEAR NEEDLE ROLLER BEARING
(a) Remove the 4th gear needle roller bearing from the
input shaft.
F051094E01
F051095E01
D033657E01
SST
D033658E01
F051098E01
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