Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 52
1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES–163
ES
C
A
(a) Connect an intelligent tester to the DLC3.
(b) Turn the ignition switch ON and turn the tester ON.
(c) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DATA LIST / PRIMARY /
COOLANT TEMP.
(d) Read the COOLANT TEMP twice, when the engine is
both cold and warmed up.
Standard:
With cold engine: Same as ambient air
temperature.
With warm engine: 80
°C to 100°C (176°C to 212°F).
NG
OK
(a) Connect an intelligent tester to the DLC3.
(b) Turn the ignition switch ON and turn the tester ON.
(c) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DATA LIST / PRIMARY / MAF and
COOLANT TEMP.
(d) Allow the engine to idle until the COOLANT TEMP
reaches 75
°C (167°F) or more.
(e) Read the MAF with the engine in an idling condition and
at an engine speed of 2,500 rpm.
Standard:
MAF while engine idling: 3.2 to 4.7 g/sec (shift
position: N, A/C: OFF).
MAF at engine speed of 2,500 rpm: 13.1 to 18.9 g/
sec (shift position: N, A/C: OFF).
NG
OK
(a) Check the fuel pressure (See page
).
NG
OK
Go to step 15
5
READ VALUE USING INTELLIGENT TESTER (COOLANT TEMP)
REPLACE ENGINE COOLANT
TEMPERATURE SENSOR (See page
)
6
READ VALUE USING INTELLIGENT TESTER (MAF)
REPLACE MASS AIR FLOW METER (See
page
)
7
CHECK FUEL PRESSURE
REPAIR OR REPLACE FUEL SYSTEM
ES–164
1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
OK:
No gas leakage.
NG
OK
HINT:
If the spark plugs or ignition system malfunctions, engine
misfire may occur. The misfire count can be read using an
intelligent tester. Select the following menu items:
DIAGNOSIS / ENHANCED OBD II / DATA LIST / PRIMARY /
CYL #1 (to CYL #6).
NG
OK
HINT:
If the injectors malfunction, engine misfire may occur. The
misfire count can be read using an intelligent tester. Select
the following menu items: DIAGNOSIS / ENHANCED OBD II
/ DATA LIST / PRIMARY / CYL #1 (to CYL #6).
NG
OK
(a) Disconnect the B31 or B33 A/F sensor connector.
(b) Measure the resistance between the terminals of the A/F
sensor connector.
Standard Resistance (Bank 1 Sensor 1)
Standard Resistance (Bank 2 Sensor 1)
(c) Reconnect the A/F sensor connector.
8
CHECK EXHAUST GAS LEAKAGE
REPAIR OR REPLACE EXHAUST SYSTEM
9
CHECK SPARK AND IGNITION
REPAIR OR REPLACE IGNITION SYSTEM
10
INSPECT FUEL INJECTOR ASSEMBLY (INJECTION AND VOLUME)
REPLACE FUEL INJECTOR ASSEMBLY (See
page
)
11
INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE)
A/F Sensor
+B
HA1A or HA2A
A1A- or A2A-
Component Side:
B31
B33 Bank 1
Bank 2
Front View
A085152E56
Tester Connections
Specified Conditions
HA1A (1) - +B (2)
1.8
Ω to 3.4 Ω at 20°C (68°F)
HA1A (1) - A1A- (4)
10 k
Ω or higher
Tester Connections
Specified Conditions
HA2A (1) - +B (2)
1.8
Ω to 3.4 Ω at 20°C (68°F)
HA2A (1) - A2A- (4)
10 k
Ω or higher
1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES–165
ES
NG
OK
(a) Remove the A/F sensor heater relay from the engine
room R/B.
(b) Check the A/F sensor heater relay resistance.
Standard Resistance
(c) Reinstall the A/F sensor heater relay.
NG
OK
(a) Disconnect the B31 or B33 A/F sensor connector.
(b) Turn the ignition switch ON.
(c) Measure the voltage between the +B terminal of the A/F
sensor connector and body ground.
Standard Voltage
(d) Turn the ignition switch OFF.
(e) Disconnect the B2 ECM connector.
(f)
Check the resistance.
Standard Resistance (Check for open)
REPLACE AIR FUEL RATIO SENSOR (See
page
12
INSPECT AIR FUEL RATIO SENSOR HEATER RELAY
B016200E02
Tester Connections
Specified Conditions
3 - 5
10 k
Ω or higher
Below 1
Ω
(when battery voltage applied to terminals 1 and 2)
REPLACE AIR FUEL RATIO SENSOR
HEATER RELAY
13
CHECK HARNESS AND CONNECTOR (A/F SENSOR - ECM)
B31
Wire Harness Side:
A/F Sensor Connector
B33 Bank 1
Bank 2
Front View
+B
HA1A or HA2A
B2
ECM Connector
HA2A
HA1A
A1A+ or A2A+
A2A+
A2A-
A1A-
A1A+
A1A- or A2A-
A116153E08
Tester Connections
Specified Conditions
+B (B33-2) - Body ground
11 to 14 V
+B (B31-2) - Body ground
Tester Connections
Specified Conditions
HA1A (B33-1) - HA1A (B2-2)
Below 1
Ω
A1A+ (B33-3) - A1A+ (B2-22)
A1A- (B33-4) - A1A- (B2-30)
HA2A (B31-1) - HA2A (B2-1)
A2A+ (B31-3) - A2A+ (B2-23)
A2A- (B31-4) - A2A- (B2-31)
ES–166
1GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM
ES
Standard Resistance (Check for short)
(g) Reconnect the ECM connector.
(h) Reconnect the A/F sensor connector.
NG
OK
(a) Replace the A/F sensor (See page
NEXT
Tester Connections
Specified Conditions
HA1A (B33-1) or HA1A (B2-2) - Body ground
10 k
Ω or higher
A1A+ (B33-3) or A1A+ (B2-22) - Body ground
A1A- (B33-4) or A1A- (B2-30) - Body ground
HA2A (B31-1) or HA2A (B2-1) - Body ground
A2A+ (B31-3) or A2A+ (B2-23) - Body ground
A2A- (B31-4) or A2A- (B2-31) - Body ground
Reference (System Diagram of Bank 1 Sensor 1):
From
Battery
From EFI
Relay
A/F HEATER
A/F HEATER
A/F Sensor
ECM
+B
A1A-
Sensor
Heater
A1A+
HA1A
A1A+
A1A-
HA1A
Duty
Control
A133442E01
REPAIR OR REPLACE HARNESS OR
CONNECTOR
14
REPLACE AIR FUEL RATIO SENSOR
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