Toyota FJ Cruiser (GSJ 10, 15 series). Instruction — part 369
PS–26
POWER STEERING – POWER STEERING LINK (for 2WD)
PS
6.
INSTALL RACK GUIDE
(a) Install the rack guide and spring.
(b) Apply sealant to 2 or 3 threads of the rack guide
spring cap.
Sealant:
Part No. 08833-00080, THREE BOND 1344,
LOCTITE 242 or the equivalent
(c) Using a 24 mm hexagon wrench, temporarily install
the spring cap.
7.
ADJUST TOTAL PRELOAD
(a) To prevent the steering rack teeth from damaging
the lip of the oil seal, temporarily install the RH and
LH rack ends.
(b) Using a 24 mm hexagon wrench, tighten the rack
guide spring cap.
Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf)
(c) Loosen the cap 30
°.
(d) Using SST, turn the control valve shaft right and left
1 or 2 times. The rack end will move in and out.
SST
09616-00011
(e) Using a 24 mm hexagon wrench, loosen the cap
until the rack guide spring does not function.
(f)
Using SST, a torque wrench and 24 mm hexagon
wrench, tighten the cap until the preload is within
the specification.
SST
09616-00011
Torque: Preload (turning)
0.8 to 1.6 N*m (8.2 to 16.3 kgf*cm, 7.1 to
14.2 in.*lbf)
NOTICE:
Perform adjustments in the tightening direction
of the spring cap.
(g) Apply sealant to 2 or 3 threads of the lock nut.
Sealant:
Part No. 08833-00080, THREE BOND 1344,
LOCTITE 242 or the equivalent.
(h) Temporarily install the lock nut.
24 mm
Hexagon
Wrench
F042802E02
24 mm
Hexagon
Wrench
30°
F043642E02
SST
G100341E01
24 mm
Hexagon
Wrench
SST
F043547E02
POWER STEERING – POWER STEERING LINK (for 2WD)
PS–27
PS
(i)
Using a 24 mm hexagon wrench, hold the rack
guide spring cap. Using SST, torque the nut.
SST
09922-10010
Torque: 69 N*m (704 kgf*cm, 51 ft.*lbf) for use
without SST
65 N*m (660 kgf*cm, 48 ft.*lbf) for use
with SST
NOTICE:
Rotate SST in the direction shown in the
illustration.
HINT:
Use a torque wrench with a fulcrum length of 345
mm (13.58 in.).
(j)
Using SST, recheck the total preload.
Torque: Preload (turning)
0.8 to 1.6 N*m (8.2 to 1.6 kgf*cm, 1.1 to
14.2 in.*lbf)
SST
09616-00011
(k) Remove the RH and LH rack ends.
8.
INSPECT POWER STEERING RACK
(a) Insert a wire 20 mm (0.79 in.) into the vent hole of
the steering rack, and ensure that the vent hole is
not clogged with grease.
NOTICE:
If the hole is clogged, the pressure inside the
boot will change after it is assembled and the
steering wheel is turned.
9.
INSTALL STEERING RACK END SUB-ASSEMBLY
(a) Install 2 new claw washers onto the power steering
rack while aligning the notch on the steering rack
end with the claw.
(b) Temporarily install the 2 steering rack ends onto the
power steering rack.
(c) Fill up the ball joint of the steering rack ends with
MP grease.
Fulcrum Length
SST
24 mm Hexagon Wrench
F043644E02
SST
G100525E01
G038615E01
C058310E01
PS–28
POWER STEERING – POWER STEERING LINK (for 2WD)
PS
(d) Using SST, install the power steering rack end (LH
side) onto the power steering rack.
SST
09922-10010
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) for use
without SST
98 N*m (1,000 kgf*cm, 72 ft.*lbf) for use
with SST
NOTICE:
•
Rotate SST in the direction shown in the
illustration.
•
Use a torque wrench with a fulcrum length of
345 mm (13.58 in.).
(e) Using SST and a wrench, install the power steering
rack (LH side).
SST
09922-10010
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) for use
without SST
98 N*m (1,000 kgf*cm, 72 ft.*lbf) for use
with SST
NOTICE:
•
Rotate SST in the direction shown in the
illustration.
•
Use a torque wrench with a fulcrum length of
345 mm (13.58 in.).
(f)
Using a brass bar and hammer, stake the 2 claw
washers (LH and RH sides).
NOTICE:
Do not strike the steering rack.
10. INSTALL STEERING RACK BOOT LH
(a) Install the boot.
NOTICE:
Be careful not to damage or twist the boot.
11. INSTALL STEERING RACK BOOT RH
HINT:
Use the same procedures described for the LH side.
12. INSTALL STEERING RACK BOOT CLAMP LH
(a) Using the pliers and screwdriver, install the rack
boot clamp, as shown in the illustration.
13. INSTALL STEERING RACK BOOT CLAMP RH
HINT:
Use the same procedures described for the LH side.
14. INSTALL STEERING RACK BOOT CLIP LH
(a) Using pliers, install the clip.
15. INSTALL STEERING RACK BOOT CLIP RH
HINT:
Use the same procedures described for the LH side.
SST
SST
SST
SST
Fulcrum
Length
F051729E01
Brass Bar
C035928E01
C089469
POWER STEERING – POWER STEERING LINK (for 2WD)
PS–29
PS
16. INSTALL POWER STEERING LINK
(a) Using SST, check that the rack boot stretches
smoothly when the control valve shaft is being
rotated.
SST
09616-00011
(b) Apply MP grease as shown in the illustration.
(c) Install the dust cover.
17. INSTALL STEERING TURN PRESSURE TUBE
(a) Apply power steering fluid to 2 new O-rings. Using
SST, install the 2 O-rings and the LH steering turn
pressure tube.
SST
09023-38201
Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf) for use
without SST
23 N*m (230 kgf*cm, 17 ft.*lbf) for use
with SST
HINT:
•
Use a torque wrench with a fulcrum length of 345
mm (13.58 in.).
•
This torque value is effective when SST is
parallel to the torque wrench.
(b) Apply power steering fluid to 2 new O-rings. Using
SST, install the 2 O-rings and the RH steering turn
pressure tube.
SST
09023-38201
Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf) for use
without SST
23 N*m (235 kgf*cm, 17 ft.*lbf) for use
with SST
HINT:
•
Use a torque wrench with a fulcrum length of 345
mm (13.58 in.).
•
This torque value is effective when SST is
parallel to the torque wrench.
SST
G100354E01
G035024E02
Fulcrum Length
SST
G100365E01
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