Volvo V60 Plug-in Hybrid (2015 year). Instruction — part 21
10 Maintenance and service
10
355
•
A high content of chlorine, chlorides
and other salts may cause corrosion in
the cooling system.
•
Always use coolant with anti-corrosion
agent as recommended by Volvo.
•
Ensure that the coolant mixture is 50%
water and 50% coolant.
•
Mix the coolant with approved quality
tap water. In the event of any doubt
about water quality, used ready-mixed
coolant in accordance with Volvo rec-
ommendations.
•
When changing coolant/replacing
cooling system components, flush the
cooling system clean with approved
quality tap water or flush with ready-
mixed coolant.
•
The engine must only be run with a
well-filled cooling system. Otherwise,
temperatures that are too high may
occur resulting in the risk of damage
(cracks) in the cylinder head.
Brake and clutch fluid - level
The brake fluid level should be between con-
tainer's MIN and MAX marks.
Checking the level
The level must be between the MIN and MAX
marks that are visible inside the reservoir.
Check the level regularly.
Change the brake fluid every other year or at
every other regular service.
The fluid should be changed annually on cars
driven in conditions requiring hard, frequent
braking, such as driving in mountains or tropi-
cal climates with high humidity.
For capacities and recommended brake fluid
grade, see Brake fluid - grade and volume
WARNING
If the brake fluid is under the MIN level in
the brake fluid reservoir, do not drive fur-
ther before topping up the brake fluid.
Volvo recommends that the reason for the
loss of brake fluid is investigated by an
authorised Volvo workshop.
Filling
The fluid reservoir is located on the driver's side.
The fluid reservoir is protected under the
cover over the cold zone in the engine com-
partment. The round cover must be removed
first before the reservoir cap can be reached.
Turn and open the cover located on the
covering.
Unscrew the reservoir cap and fill the
fluid. The level must be between the MIN
and MAX marks, which are located on
the inside of the reservoir.
Do not forget to refit the cap.
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356
Power steering fluid - level
The power steering fluid level must be
between the reservoir's MIN and MAX marks.
The fluid does not need to be changed.
Keep the area around the power steering
fluid reservoir clean when checking. The
cover must not be opened.
Check the level frequently. The fluid does not
require changing. The level must be between
the MIN and MAX marks.
For recommended fluid grade, see Power
steering fluid - grade (p. 405).
If a fault should arise in the power steering
system, or if the engine is switched off and
must be towed, then the car can still be
steered.
Climate control system - fault tracing
and repair
The air conditioning system must only be
serviced and repaired by an authorised work-
shop.
Troubleshooting and repair
The air conditioning system contains fluores-
cent tracing agents. Use ultraviolet light when
looking for leaks.
Volvo recommends that you contact an
authorised Volvo workshop.
WARNING
The air conditioning system contains pres-
surised refrigerant R134a. This system
must only be serviced and repaired by an
authorised workshop.
Related information
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10 Maintenance and service
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357
Lamp replacement - general
Lamp replacement can be carried out for
bulbs. When replacing LED and Xenon lamps,
please refer to a workshop.
The bulbs are specified (p. 363). The follow-
ing list contains locations of bulbs and other
light sources that are specialised, such as
LED
5
lamps, or are unsuitable for changing
for some other reason, except at a work-
shop
6
:
•
Active Xenon headlamps - ABL (Xenon
lamps)
•
Daytime running lights/Position/parking
lamps front
•
Cornering lights
•
Side direction indicators, door mirrors
•
Approach lighting, door mirrors
•
Interior lighting apart from Courtesy light-
ing front
•
Position/parking lamps rear
•
Side marker lamps
•
Brake light.
WARNING
On cars with Xenon headlamps, the
replacement of Xenon lamps must be car-
ried out at a workshop - an authorised
Volvo workshop is recommended. Working
with Xenon lamps demands extreme cau-
tion because the headlamp is equipped
with a high voltage unit.
WARNING
The car's electrical system must be in key
position 0 for bulb replacement; see Key
positions - functions at different levels
Never touch the glass part of the bulbs
with your fingers. Grease from your fingers
is vaporised by the heat, coating the
reflector and then causing damage.
If an error message remains after the bro-
ken bulb has been replaced then we rec-
ommend that you visit an authorised Volvo
workshop.
Outside lighting such as headlamps, fog
lamps and rear lamps may temporarily
have condensation on the inside of the
lens. This is normal, all exterior lighting is
designed to withstand this. Condensation
is normally vented out of the lamp housing
when the lamp has been switched on for a
time.
Related information
•
Lamp replacement - headlamps (p. 358)
•
Lamp replacement - location of rear
•
Lamp replacement - vanity mirror lighting
•
Lamp replacement - lighting in cargo area
•
Lamp replacement - number plate lighting
5
LED (Light Emitting Diode)
6
An authorised Volvo workshop is recommended.
10 Maintenance and service
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Lamp replacement - headlamps
All of the headlamp bulbs are replaced via the
engine compartment. First loosen and remove
the whole headlamp.
Removing the headlamp
Set the car's electrical system in key position
0, see Key positions - functions at different
Pull out the headlamp's locking pins.
Release the headlamp by alternately tilt-
ing and pulling it out.
Do not pull the electrical cable, only the
connector.
Detach the headlamp connector by
pressing down the clip with your thumb.
At the same time, guide out the connec-
tor with your other hand.
5. Lift out the headlamp and place it on a
soft surface to avoid scratching the lens.
6. Replace the bulb in question.
Securing the headlamp
1. Plug in the connector, a clicking sound
should be heard.
2. Reinstall the headlamp and locking pins.
The short pin is fitted closest to the grille.
Check that they are firmly inserted.
3. Check the lighting.
The headlamp must be mounted and the con-
nector firmly connected before the lighting is
switched on or the remote control key is
inserted into the ignition switch.
Related information
•
Lamp replacement - general (p. 357)
•
Lamp replacement - cover for main/
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10 Maintenance and service
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359
Lamp replacement - cover for main/
dipped beam bulbs
Main/dipped beam bulbs are accessed by
releasing the headlamp's larger cover.
Before starting to replace a bulb, see Lamp
replacement - headlamps (p. 358).
1. Unscrew the cover's four screws using a
Torx tool, size T20 (1). They should not be
loosened completely. (3 - 4 turns are suf-
ficient.)
2. Slide the cover to one side.
3. Remove the cover.
Reinstall the cover in reverse order.
Related information
•
Lamp replacement - headlamps (p. 358)
•
Lamp replacement - dipped beam
•
Lamp replacement - main beam (p. 360)
•
Lamp replacement - extra main beam
Lamp replacement - dipped beam
The dipped beam bulb is fitted inside the
headlamp's larger cover.
Applies to cars with halogen headlamps.
1. Detach the headlamp (p. 358).
2. Remove the cover (p. 359).
3. Unplug the connector from the bulb.
4. Detach the bulb by pulling it straight out.
5. The guide pin on the lamp should be
straight up when it is fitted and a clicking
sound should be heard when it clicks into
place.
Reinstall the parts in reverse order.
Related information
•
10 Maintenance and service
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360
*
Option/accessory, for more information, see Introduction.
Lamp replacement - main beam
The main beam bulb is fitted inside the head-
lamp's larger cover.
Applies to cars with halogen headlamps.
1. Detach the headlamp (p. 358).
2. Remove the cover (p. 359).
3. Detach the bulb by turning anticlockwise
and then pulling straight out.
4. Unplug the connector from the bulb.
5. Replace the bulb and align it in the socket
and turn clockwise in order to secure it. It
can only be secured in one position.
Reinstall the parts in reverse order.
Related information
•
Lamps - specifications (p. 363)
Lamp replacement - extra main beam
The extra main beam bulb is fitted inside the
headlamp's larger cover.
Applies to cars with Xenon headlamps*.
1. Detach the headlamp (p. 358).
2. Remove the cover (p. 359).
3. Detach the bulb by turning anticlockwise
and then pulling straight out.
4. Unplug the connector from the bulb.
5. Replace the bulb and align it in the socket
and turn clockwise in order to secure it. It
can only be secured in one position.
Reinstall the parts in reverse order.
Related information
•
Lamps - specifications (p. 363)
Lamp replacement - direction
indicators front
The direction indicator lamp is fitted inside
the headlamp's smaller cover.
1. Detach the headlamp (p. 358).
2. Detach the cover by pulling it straight out.
3. Pull the bulb holder in order to extract the
bulb.
4. Press and simultaneously turn the bulb
anticlockwise in order to detach it.
Reinstall the parts in reverse order.
Related information
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10 Maintenance and service
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361
Lamp replacement - rear lamp
Rear direction indicators, rear fog lamp and
reversing lamp are replaced from inside the
cargo area.
Lamp housing, rear
The bulbs for reversing lamp, fog lamp and
direction indicator in the rear lamp cluster are
replaced from inside the cargo area.
The lamps are accessible when emergency
puncture repair kit is lifted out.
1. Open the panel.
2. Lift the emergency puncture repair kit.
3. Remove the insulation that is fitted in
front of the bulb holder by pulling it
straight out.
4. Press down the catch and pull out the
bulb holder.
5. Remove the blown bulb by pressing it in
and turning anticlockwise.
6. Fit a new bulb, press down and turn
clockwise.
7. Press down the catch when the bulb
holder is refitted.
8. Refit the insulation, emergency puncture
repair kit and panel.
Related information
•
Lamp replacement - location of rear
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10 Maintenance and service
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362
Lamp replacement - location of rear
lamps
The overview shows the location of the lamps
at the rear.
Brake light (LED)
Position/parking lamps (LED)/Side marker
lamps (LED)
Indicator (p. 361)
Brake light (LED)
Reversing lamp
Fog lamps
Related information
•
Lamp replacement - general (p. 357)
•
Lamps - specifications (p. 363)
Lamp replacement - number plate
lighting
The number plate lighting is located under the
tailgate handle.
1. Remove the screws with a screwdriver.
2. Carefully detach the whole lamp housing
and withdraw it.
3. Replace the bulb.
4. Refit the whole lamp housing and screw it
into place.
Related information
•
Lamps - specifications (p. 363)
Lamp replacement - lighting in cargo
area
The cargo area lighting is located in the tail-
gate.
G031942
1. Insert a screwdriver and gently prize so
that the lamp housing comes loose.
2. Replace the bulb.
3. Check that the bulb illuminates and press
back the lamp housing.
Related information
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10 Maintenance and service
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363
Lamp replacement - vanity mirror
lighting
The vanity mirror's lamps are fitted inside the
lamp lenses.
Removal of lamp lens
1. Insert a screwdriver under the lamp lens
and gently prize up the lug on the edge.
2. Carefully detach and lift aside the lamp
lens.
3. Use needle-nose pliers to pull the bulb
straight out to the side and replace with a
new one. Note! - Do not pinch hard with
the pliers. Otherwise the lamp lens could
then be crushed.
Attaching the lamp lens
1. Refit the lamp lens.
2. Press it into place.
Related information
•
Lamps - specifications (p. 363)
Lamps - specifications
The specifications apply to bulbs. When
replacing LED and Xenon lamps, please refer
to a workshop.
Lighting
W
A
Type
Dipped beam,
halogen
55
H7 LL
Main beam, Halo-
gen
65
H9
Extra main beam,
ABL
65
H9
Front direction
indicators
24
PY24W
Courtesy lighting
front
3
T10 Socket
W2.1x9.5d
Glovebox lighting
5
Socket SV8.5
Length 43 mm
Vanity mirror
lighting
1.2
T5 Socket
W2x4.6d
Cargo area light-
ing
5
Socket SV8.5
Length 43 mm
Number plate
lighting
5
C5W LL
Direction indica-
tors, rear
21
PY21W LL
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364
Lighting
W
A
Type
-
-
-
Reversing lamp
21
P21W LL
Rear fog lamp
21
H21W LL
A
Watt
Related information
•
Lamp replacement - general (p. 357)
•
Lamp replacement - location of rear
•
Lamp replacement - vanity mirror lighting
Wiper blades
The wiper blades sweep water away from the
windscreen and rear window. Together with
the washer fluid they clean the windows and
ensure visibility for driving.
The windscreen wiper blades must be in serv-
ice position when they are to be replaced.
Service position
Wiper blades in service position.
In order to change, clean or lift the wiper
blades (for scraping off ice from the wind-
screen, for example) they must be in service
position.
Before placing the wiper blades in the
service position, make sure that they are
not frozen down.
1. Insert the remote control key in the igni-
tion switch
7
and briefly press the START/
STOP ENGINE button to set the car's
electrical system to key position I. For
detailed information on key positions, see
Key positions - functions at different lev-
2. Briefly press the START/STOP ENGINE
button again to set the car’s electrical
system in key position 0.
3. Within 3 seconds, move the right stalk
switch up and hold it in position for
approx. 1 second.
> The wipers then move to standing
straight up.
The wipers return to their starting position
when you briefly press the START/STOP
ENGINE button to set the car’s electrical sys-
tem to key position I (or when the car is
started).
7
Not necessary in cars with the Keyless function.
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365
If the wiper arms in service position have
been folded up from the windscreen, they
must be folded back down onto the wind-
screen before the wipers are allowed to
return to their starting position. This is to
avoid scraping the paint on the bonnet.
Replacing the wiper blades
Fold up the wiper arm when it is in serv-
ice position. Press the button located on
the wiper blade mounting and pull
straight out parallel with the wiper arm.
Slide in the new wiper blade until a "click"
is heard.
Check that the blade is firmly installed.
4. Fold the wiper arm back towards the
windscreen.
The wipers return from service position to
their starting position when you briefly press
the START/STOP ENGINE button to set the
car’s electrical system to key position I (or
when the car is started).
The wiper blades are different lengths. The
blade on the driver's side is longer than on
the passenger side.
Replacing the wiper blades, rear
window
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366
1. Fold out the wiper arm.
2. Grip the inner section of the blade (by the
arrow).
3. Turn anticlockwise to use the blade's end
position against the wiper arm as a lever
to detach the blade more easily.
4. Press the new wiper blade into position.
Check that it is firmly installed.
5. Lower the wiper arm.
Cleaning
For cleaning wiper blades and windscreen,
Check the blades regularly. Neglected
maintenance shortens the service life of
the wiper blades.
Related information
•
Washer fluid - filling (p. 366)
Washer fluid - filling
Washer fluid is used for cleaning the head-
lamps and windows. Washer fluid with anti-
freeze must be used during winter.
The windscreen and headlamp washers share
a common reservoir.
Use Volvo genuine washer fluid or equiva-
lent with a recommended pH of between 6
and 8, in working dilution (e.g. 1:1 with
neutral water).
Use washer fluid with antifreeze during the
winter to avoid freezing in the pump, reser-
voir and hoses.
For capacities, see Washer fluid - quality and
Related information
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10 Maintenance and service
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367
Starter battery - general
The starter battery is used to drive the starter
motor and other electrical equipment in the
car.
The car's traditional 12 V battery is here
called "starter battery" even if the hybrid bat-
tery (p. 371) is often used for starting the
internal combustion engine.
The service life and function of the starter
battery is influenced by factors such as the
number of starts, discharging, driving style,
driving conditions, climatic conditions, etc.
•
Never disconnect the starter battery when
the engine is running.
•
Check that the cables to the starter bat-
tery are correctly connected and properly
tightened.
Voltage (V)
12
Cold start capacity
A
-
CCA
B
(A)
760
Size, L×W×H (mm)
278×175×190
Capacity (Ah)
70
A
In accordance with EN standard.
B
Cold Cranking Amperes.
When replacing the starter battery, in cars
with Start/Stop function, a battery of the
correct type must be fitted, EFB
8
in cars
with manual gearbox and AGM
9
in cars
with automatic gearbox.
When replacing the support battery, a bat-
tery of AGM type must be fitted.
If the starter battery is replaced, make sure
you replace it with a battery with the same
cold starting capacity and type as the orig-
inal battery (see the label on the battery).
•
The starter battery's container size
should be consistent with the original
battery's dimensions.
•
The starter battery's height is different
depending on size.
WARNING
•
The battery can generate oxyhydrogen
gas, which is highly explosive. A spark
can be formed if a jump lead is con-
nected incorrectly, and this can be
enough for the battery to explode.
•
The battery contains sulphuric acid,
which can cause serious burns.
•
If sulphuric acid comes into contact
with eyes, skin or clothing, flush with
large quantities of water. If acid
splashes into the eyes - seek medical
attention immediately.
When charging the starter battery, only
use a modern battery charger with con-
trolled charging voltage. Fast charging
function must not be used since it may
damage the battery.
If both the starter battery and the hybrid
battery (p. 292) are discharged then both
batteries must be charged. In such a case,
charging only the hybrid battery first is not
possible.
8
Enhanced Flooded Battery.
9
Absorbed Glass Mat.
||
10 Maintenance and service
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368
If the following instruction is not observed
then the energy saving function for info-
tainment system may be temporarily dis-
engaged, and/or the message in the com-
bined instrument panel's information dis-
play about the starter battery's state of
charge may be temporarily inapplicable,
following the connection of an external
starter battery or battery charger:
•
The negative battery terminal on the
car's starter battery must never be
used for connecting an external starter
battery or battery charger - only the
car chassis may be used as the
grounding point.
See Jump starting with battery (p. 261) for
a description of how the cable clamps
must be attached.
The life of the battery is shortened if it
becomes discharged repeatedly.
The life of the battery is affected by several
factors, including driving conditions and
climate. Battery starting capacity decrea-
ses gradually with time and therefore
needs to be recharged if the car is not
used for a longer time or when it is only
driven short distances. Extreme cold fur-
ther limits starting capacity.
To maintain the battery in good condition,
at least 15 minutes of driving/week is rec-
ommended or that the battery is con-
nected to a battery charger with automatic
trickle charging.
A battery that is kept fully charged has a
maximum service life.
Related information
•
•
Starter battery - replacement (p. 369)
Battery - symbols
There are information and warning symbols
on the battery.
Symbols on the battery
Use protective goggles.
Further information in the
owner's manual for the
car.
Store the battery out of
the reach of children.
The battery contains cor-
rosive acid.
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369
Avoid sparks and naked
flames.
Risk of explosion.
Must be taken for recy-
cling.
An expended battery must be recycled in
an environmentally safe manner as it con-
tains lead.
Related information
•
Starter battery - general (p. 367)
Starter battery - replacement
The starter battery in the car can be replaced
without the help of a workshop.
The car's traditional 12 V battery is here
called "starter battery" even if the hybrid bat-
tery (p. 371) is often used for starting the
internal combustion engine.
Removal
First of all: Take the remote control key from
the ignition switch and wait at least 5 minutes
before any electrical connections are touched
- this is because the car's electrical system
needs to store the necessary information to
control modules.
||
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370
Open the clips on the front cover and
remove the cover.
Release the rubber moulding so that the
rear cover is free.
Remove the rear cover by screwing one
quarter turn and lifting it away.
WARNING
Connect and remove the positive and neg-
ative cables in the correct order.
Detach the black negative cable.
Detach the red positive cable.
Detach the ventilation hose from the bat-
tery.
Loosen the screw holding the battery
clamp.
Move the battery aside.
Lift it up.
Fitting
1. Lower the battery into the battery box.
2. Move the battery inward and to the side
until it reaches the rear edge of the box.
3. Tighten the clamp that holds the battery.
4. Connect the ventilation hose.
> Check that it is correctly connected to
both battery and outlet in the body.
5. Connect the red positive cable.
6. Connect the black negative cable.
7. Press in the rear cover. (See earlier sec-
tion "Removal".)
8. Fit the rubber moulding. (See "Removal".)
9. Align the front cover and secure it with
the clips. (See "Removal".)
For more information on the car's starter bat-
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