Volvo V60 Plug-in Hybrid (2015 year). Instruction — part 22
10 Maintenance and service
10
371
Hybrid battery
The car is equipped with a hybrid battery for
electric motor operation - a maintenance-free
rechargeable Lithium-ion type battery.
WARNING
The hybrid battery must only be replaced
by a workshop - an authorised Volvo work-
shop is recommended.
Coolant
The hybrid battery's cooling system has a
separate expansion tank.
The hybrid battery's coolant must only be
topped up by a workshop - an authorised
Volvo workshop is recommended.
Related information
•
Charging the hybrid battery - prepara-
Electrical system
The electrical system is single-pole and uses
the chassis and engine casing as a conductor.
The car has a voltage-regulated AC alterna-
tor.
The size, type and performance of the starter
battery depend on the car's equipment and
function.
If the starter battery is replaced, make sure
you replace it with a battery with the same
cold starting capacity and type as the orig-
inal battery (see the label on the battery).
Related information
•
Starter battery - replacement (p. 369)
•
10 Maintenance and service
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372
Fuses - general
All electrical functions and components are
protected by a number of fuses in order to
protect the car's electrical system from dam-
age by short circuiting or overloading.
WARNING
Orange-coloured cables must only be han-
dled by qualified personnel.
WARNING
Several components in the car work with
high-voltage current that could be danger-
ous in the event of incorrect intervention.
Do not touch anything that is not clearly
described in this owner's manual.
If an electrical component or function does
not work, it may be because the component's
fuse was temporarily overloaded and failed. If
the same fuse fails repeatedly then there is a
fault in the circuit. Volvo recommends that
you visit an authorised Volvo workshop for
checking.
Changing
1. Look in the fuse diagram to locate the
fuse.
2. Pull out the fuse and check from the side
to see whether the curved wire has
blown.
3. If this is the case, replace it with a new
fuse of the same colour and amperage.
WARNING
Never use a foreign object or a fuse with
an amperage higher than that specified
when replacing a fuse. This could cause
significant damage to the electrical system
and possibly lead to fire.
Location of central electrical units
Central electrical unit locations in a left-hand
drive car. In a right-hand drive car the central
electrical units under the glovebox change
sides.
Engine compartment
Under the glovebox
Under the glovebox
Cargo area
Engine compartment, cold zone
Related information
•
Fuses - in engine compartment (p. 373)
•
Fuses - under glovebox (p. 376)
•
Fuses - in the control module under the
•
Fuses - in cargo area (p. 380)
•
10 Maintenance and service
10
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373
Fuses - in engine compartment
Fuses in the engine compartment protect
engine and brake functions, amongst other
things.
||
10 Maintenance and service
10
374
*
Option/accessory, for more information, see Introduction.
General fuses, engine compartment
On the inside of the cover there are tweezers
that facilitate the procedure for the removal
and fitting of fuses.
Positions (see preceding illustration)
Engine compartment, upper
Engine compartment, front
Engine compartment, lower
These fuses are all located in the engine com-
partment box. The fuses in (C) are located
under (A).
On the inside of the cover is a label that
shows the location of the fuses.
•
Fuses 1-7 and 42-44 are of the "Midi
Fuse" type and must only be replaced by
a workshop
10
.
•
Fuses 8-15 and 34 are of the "JCASE"
type and should be replaced by a work-
shop
10
•
Fuses 16-33 and 35-41 are of the "Mini
Fuse" type.
Function
A
-
-
Primary fuse for the central
electronic module (CEM) under
the glovebox
50
Function
A
-
-
Primary fuse for relay/fuse box
under the glovebox
60
-
-
-
-
-
-
-
-
Windscreen wipers
30
Parking heater*
25
-
-
-
-
ABS pump
40
ABS valves
20
Headlamp washers*
20
Headlamp levelling*; Active
Xenon headlamps - ABL*
10
Function
A
Primary fuse for the central
electronic module (CEM) under
the glovebox
20
ABS
5
Adjustable steering force*
5
Engine control module; Trans-
mission control module; Air-
bags
10
Heated washer nozzles*
10
-
-
Headlamp control
5
-
-
-
-
-
-
Relay coils
5
Auxiliary lamps*
20
Horn
15
10
An authorised Volvo workshop is recommended.
10 Maintenance and service
10
375
Function
A
Relay coil in main relay for
engine management system;
Engine control module
10
Transmission control module
15
-
-
Relay coils in central electrical
unit in engine compartment
cold zone
5
Start relay
30
Glow control module
10
Engine Control Module (ECM)
15
Mass air flow sensor; Control
valves
15
Valves; Oil level sensor
10
Lambda-sond; Control module,
radiator roller cover
10
Diesel filter heater
20
Function
A
Crankcase ventilation heater
10
Glow plugs
70
Cooling fan
80
Power steering
100
Behind the engine
A: Left-hand drive car. B: Right-hand drive car.
Fuse
Function
A
Monitoring of vacuum pump for
brake system
5
Related information
•
Fuses - under glovebox (p. 376)
•
Fuses - in the control module under the
•
10 Maintenance and service
10
376
*
Option/accessory, for more information, see Introduction.
Fuses - under glovebox
Fuses under the glovebox protect the info-
tainment system and seat functions, amongst
other things.
Positions
Function
A
Primary fuse for audio control
module*; Primary fuse for fuses
16-20: Infotainment
40
Windscreen washers; Rear win-
dow washer
25
-
-
-
-
Function
A
-
-
Door handle (Keyless*)
5
-
-
Control panel, driver's door
20
Control panel, front passenger
door
20
Function
A
Control panel, rear passenger
door, right
20
Control panel, rear passenger
door, left
20
Keyless*
7.5
Power seat, driver's side*
20
Power seat, passenger side*
20
10 Maintenance and service
10
*
Option/accessory, for more information, see Introduction.
377
Function
A
-
-
Infotainment Control Module or
Screen
A
5
Audio control unit (amplifier)*;
Digital radio*; TV*
10
Audio control module or Control
module Sensus
A
15
Telematics*; Bluetooth*
5
-
-
Sunroof*; Interior lighting roof;
Climate sensor*; Damper
motors, air intake
5
12 V socket, tunnel console
15
Seat heating, rear right*
15
Seat heating, rear left*
15
Electrically-driven heater
5
Seat heating, front passenger
side
15
Seat heating, front driver's side
15
Function
A
Parking assistance*; Parking
camera*
Towbar control module*
BLIS*
5
-
-
-
-
A
Certain model variants.
Related information
•
Fuses - in engine compartment (p. 373)
•
Fuses - in the control module under the
•
Fuses - in cargo area (p. 380)
•
10 Maintenance and service
10
378
*
Option/accessory, for more information, see Introduction.
Fuses - in the control module under
the glovebox
Fuses in the control module under the glove-
box protect airbag and collision warning sys-
tem functions, amongst other things.
Positions
Function
A
Rear window wiper
15
-
-
Interior lighting; Driver's door
control panel, power windows;
Power seats*
7.5
Combined instrument panel
5
Function
A
Adaptive cruise control, ACC*;
collision warning system*
10
Interior lighting; Rain sensor*
7.5
Steering wheel module
7.5
Central locking system, fuel
filler flap
10
Heated steering wheel*
15
Function
A
Heated windscreen*
15
Unlocking, tailgate
10
Folding head restraint*
10
Fuel pump
20
Movement detector alarm*; Cli-
mate panel
5
10 Maintenance and service
10
*
Option/accessory, for more information, see Introduction.
379
Function
A
Steering lock
15
Siren*; Data link connector
OBDII
5
-
-
Airbags
10
Collision warning system*
5
Accelerator pedal sensor; Dim-
ming interior rearview mirror*;
Seat heating, rear*
7.5
Infotainment control module
(Performance); Audio (Perform-
ance)
15
Brake light
5
Sunroof*
20
Immobiliser
5
Related information
•
Fuses - in engine compartment (p. 373)
•
Fuses - under glovebox (p. 376)
•
Fuses - in cargo area (p. 380)
•
10 Maintenance and service
10
380
Fuses - in cargo area
Fuses in the cargo area protect the electric
parking brake and electric operation func-
tions, amongst other things.
The fuse box is located behind the upholstery on the left-hand side.
10 Maintenance and service
10
}}
*
Option/accessory, for more information, see Introduction.
381
The emergency puncture repair kit needs to be
lifted out for the central electrical unit to be
accessible.
Positions
Box A Function
A
Electric parking brake, left
30
Electric parking brake, right
30
Rear window defroster
30
Trailer socket 2*
15
-
-
12 V socket, cargo area
15
-
-
-
-
Box A Function
A
-
-
-
-
Trailer socket 1*
40
-
-
||
10 Maintenance and service
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382
The fuse box is located behind the upholstery on the left-hand side.
The emergency puncture repair kit needs to be
lifted out for the central electrical unit to be
accessible.
Box
B
Function
A
Coolant pump 1 for hybrid
battery; Valve for coolant
pumps 1 and 2
10
Coolant pump 2 for hybrid
battery
10
Charging unit; Voltage con-
verter 400 V-12 V; Control
module for hybrid battery
5
Coolant pump for the cool-
ing system's low tempera-
ture circuit
15
Box
B
Function
A
Charging unit; Voltage con-
verter 400 V-12 V; Control
module for hybrid battery
10
Relay coils; High voltage
converter for electric motor
and integrated starter gener-
ator
10
Disengaging the electric
motor from the rear axle
15
-
-
10 Maintenance and service
10
383
Box
B
Function
A
High voltage converter for
electric motor and integrated
starter generator; Control
module for hybrid battery
10
Coolant valves for the cool-
ing system's low tempera-
ture circuit; Electric A/C
compressor; Valve for heat
exchanger; Valve for climate
control system
10
-
-
-
-
Related information
•
Fuses - in engine compartment (p. 373)
•
Fuses - under glovebox (p. 376)
•
Fuses - in the control module under the
•
10 Maintenance and service
10
384
Fuses - in the engine compartment's
cold zone
Fuses in the engine compartment's cold zone
are fitted in cars with the Start/Stop function.
Location of fuses for the Start/Stop function.
•
Fuses A1 and A2 are of the "MEGA Fuse"
type and must only be replaced by a
workshop
11
.
•
Fuses 1-11 are of the "Midi Fuse" type
and must only be replaced by a work-
shop
11
.
•
Fuse 12 is of the "Mini Fuse" type.
For more information on Start/Stop - see
Drive system - drive modes (p. 263).
Positions
Function
A
Main fuse for central electrical
unit in the engine compartment
175
Main fuse for central electronic
module (CEM) under the glove-
box, relay/fuse box under the
glovebox, central electrical
units in cargo area
175
Function
A
Vacuum pump for brake sys-
tem
40
Primary fuse for the central
electronic module (CEM) under
the glovebox
50
Primary fuse for relay/fuse box
under the glovebox
60
11
An authorised Volvo workshop is recommended.
10 Maintenance and service
10
385
Function
A
Primary fuse for central electri-
cal unit B in cargo area
50
Primary fuse for central electri-
cal unit A in cargo area
60
Ventilation fan
40
-
-
-
-
-
-
Internal diode
50
Oil pump automatic gearbox
30
-
-
Related information
•
Fuses - in engine compartment (p. 373)
•
Fuses - under glovebox (p. 376)
•
Fuses - in the control module under the
•
10 Maintenance and service
10
386
Car wash
The car should be washed as soon as it
becomes dirty. Wash the car in a car wash
with oil separator. Use car shampoo.
Washing by hand
•
Remove bird droppings from the paint-
work as soon as possible. Bird droppings
contain chemicals that affect and discol-
our paintwork very quickly. An authorised
Volvo workshop is recommended for the
removal of any discoloration.
•
Hose down the underbody.
•
Rinse the whole car until the loose dirt
has been removed in order to reduce the
risk of scratches from washing. Do not
spray directly onto the locks.
•
If necessary, use cold degreasing agent
on very dirty surfaces. Note that the sur-
faces must not then be warmed up by the
sun!
•
Wash using a sponge, car shampoo and
plenty of lukewarm water.
•
Clean the wiper blades with a lukewarm
soap solution or car shampoo.
•
Dry the car using a clean, soft chamois or
a water scraper. If you avoid allowing
water droplets to dry in strong sunlight
then the risk of water stains that may
need to be polished away is reduced.
WARNING
Always have the engine cleaned by a
workshop. There is a risk of fire if the
engine is hot.
Dirty headlamps have impaired functional-
ity. Clean them regularly, when refuelling
for example.
Do not use any corrosive cleaning agents
but use water and a non-scratching
sponge instead.
Outside lighting such as headlamps, fog
lamps and rear lamps may temporarily
have condensation on the inside of the
lens. This is normal, all exterior lighting is
designed to withstand this. Condensation
is normally vented out of the lamp housing
when the lamp has been switched on for a
time.
Wiper blades
Asphalt, dust and salt residue on wiper
blades, as well as insects, ice etc. on the
windscreen, impair the service life of wiper
blades.
For cleaning:
- Set the wiper blades to the service position,
Wash the wiper blades and windscreen
regularly with lukewarm soap solution or
car shampoo. Do not use any strong sol-
vents.
Automatic car washes
An automatic car wash is a simple and quick
way of washing the car, but it cannot reach
everywhere. Handwashing the car is recom-
mended for achieving optimum results.
The car must only be washed by hand
over the first few months. This is because
the paint is more delicate when it is new.
High-pressure washing
When using high-pressure washing, use
sweeping movements and make sure that the
nozzle does not come closer than 30 cm to
the surface of the car (the distance applies to
all exterior parts). Do not spray directly onto
the locks.
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