Ford Focus RS (2011 year). Instruction — part 130
2. Puddle weld.
E56171
3. Quarter panel
• Puddle weld.
E56169
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REMOVAL AND INSTALLATION
Water Drain Panel — 3-Door/5-Door
1. Replacement Parts
• Water drain panel
Removal
1. General Notes
• Quarter panel and back panel are already
removed before commencing the repair.
• Move carpets and wiring out of the working
area.
2. Water drain panel
1. Cut location.
2. Grind out the spot welds.
3. Grind out the spot welds (two panel
thicknesses).
4. Heat the area (approx. 170°) and detach the
NVH element.
E55742
Installation
1. Water drain panel
1. Apply PU glass adhesive to the NVH
element.
2. Continuous MIG weld.
3. Resistance spot weld.
E55743
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REMOVAL AND INSTALLATION
Water Drain Panel Reinforcement
1. Replacement Parts
• Water drain panel reinforcement
Removal
1. General Notes
• Quarter panel, back panel and water drain
panel are already removed before
commencing the repair.
• Move carpets and wiring out of the working
area.
2. Water drain panel reinforcement
• Mill out the spot welds.
E55771
Installation
NOTE: Before resistance spot welding of body
panels with a total panel thickness of 3 mm and
greater, the welding equipment instructions
1. Water drain panel reinforcement
• Resistance spot weld.
E55772
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REMOVAL AND INSTALLATION
contained in
sub-section 501-25
must be followed.
Rear Wheelhouse Outer — 3-Door
General Equipment
Measurement and alignment angle system
1. Repair parts
• Outer rear wheelhouse
• C-pillar reinforcement
Removal
1. General Notes
• Back panel, quarter panel and boot water
drain panel with reinforcement are already
removed before commencing the repair.
• Move carpets and wiring out of the working
area.
2. C-pillar reinforcement
• Mill out the spot welds.
E56428
3. Outer rear wheelhouse
1. Mill out the spot welds.
2. Mill out the spot welds (two panel
thicknesses).
E56429
4. Inner rear wheelhouse
1. Mill out the spot welds.
2. Grind out the MIG-soldered joints.
E56430
5. NOTE:
• In order to make a proper MIG welded joint, the
MIG soldered areas must be ground back
according to the specified dimensions (by
approx. 5 mm).
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REMOVAL AND INSTALLATION
• When grinding back, it must be ensured that all
the residual traces of the MIG soldered joints
are completely removed.
Inner rear wheelhouse (MIG-soldered areas)
• Grind back the MIG soldered areas.
5 mm
5 mm
E56431
Installation
NOTE: Before resistance spot welding of body
panels with a total panel thickness of 3 mm and
greater, the welding equipment instructions
contained in sub-section 501-25 must be followed.
1. Outer rear wheelhouse
• Drill holes for puddle welding (diameter: 10
mm).
E56432
2. NOTE: Drill through one panel thickness at
the upper area of outer rear wheelhouse
(position 2) through the existing holes in the
inner quarter panel before puddle welding.
Outer rear wheelhouse
1. Resistance spot weld.
2. Puddle weld.
E56433
3. Inner rear wheelhouse
1. Resistance spot weld.
2. Continuous MIG weld.
E56430
4. C-pillar reinforcement
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REMOVAL AND INSTALLATION
• Drill holes for puddle welding (diameter: 10
mm).
E56434
5. C-pillar reinforcement
1. Resistance spot weld.
2. Puddle weld.
E56435
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Rear End Sheet Metal Repairs
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REMOVAL AND INSTALLATION
Rear Wheelhouse Outer — 5-Door
General Equipment
Measurement and alignment angle system
1. Replacement Parts
• Outer rear wheelhouse
• C-pillar reinforcement
Removal
1. General Notes
• Back panel, quarter panel and water drain
panel with reinforcement are already
removed before commencing the repair.
• Move carpets and wiring out of the working
area.
2. C-pillar reinforcement
1. Cut location.
2. Mill out the spot welds.
3. Mill out the spot welds (two panel
thicknesses).
E56022
3. Outer rear wheelhouse
1. Mill out the spot welds.
2. Mill out the spot welds (two panel
thicknesses).
E56023
4. Inner rear wheelhouse
1. Mill out the spot welds.
2. Grind out the MIG-soldered joints.
E56024
5. NOTE:
• In order to make a proper MIG welded joint, the
MIG soldered areas must be ground back
according to the specified dimensions (by
approx. 5 mm).
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REMOVAL AND INSTALLATION
• When grinding back, it must be ensured that all
the residual traces of the MIG soldered joints
are completely removed.
Inner rear wheelhouse (MIG-soldered areas)
• Grind back the MIG soldered areas.
5 mm
5 mm
E56025
Installation
NOTE: Before resistance spot welding of body
panels with a total panel thickness of 3 mm and
greater, the welding equipment instructions
contained in sub-section 501-25 must be followed.
1. Outer rear wheelhouse
• Drill holes for puddle welding (diameter: 10
mm).
E56026
2. NOTE: Drill through one panel thickness at
the upper area of outer rear wheelhouse
(position 2) through the existing holes in the
inner quarter panel before puddle welding.
Outer rear wheelhouse
1. Resistance spot weld.
2. Puddle weld.
E56027
3. Inner rear wheelhouse
1. Resistance spot weld.
2. Continuous MIG weld.
E56028
4. C-pillar reinforcement
G371090en
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Rear End Sheet Metal Repairs
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REMOVAL AND INSTALLATION
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