Ford Focus RS (2011 year). Instruction — part 144
Front Axle Crossmember Rear Bushing
Special Tool(s)
Adapter for 205-071 (Thrust
Pad)
205-071-02
1502651
Alignment Pins, Subframe
205-316 (15-097A)
15097A
Remover/Installer, Pivot
Bushing
205-342
15110
Adapter for 205-342
205-342-02
1511002
Remover/Installer, Subframe
Bush
205-810 Comprises
205-810-01, 205-810-02
E51254
General Equipment
Transmission jack
Securing strap
All vehicles
1. NOTE: Make sure that the road wheels are
in the straight ahead position.
Centralize the steering wheel and lock it in
position.
TIE38834
2. Remove the front wheels and tires.
For additional information, refer to:
Wheel
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
3. Remove the engine undershield.
E40677
4. Detach the headlamp leveling front sensor
bracket from the right-hand lower arm and
secure it to one side (if equipped).
TIE44651
8 Nm
G418578en
502-00-
20
Uni-Body, Subframe and Mounting System
502-00-
20
REMOVAL AND INSTALLATION
5.
CAUTION: Over bending of the exhaust
flexible pipe may cause damage resulting in
failure.
Support the exhaust flexible pipe with a
suitable support wrap or a suitable splint.
TIE0002772
6.
CAUTION: Take care when removing the
exhaust hanger insulators to prevent
damage.
Detach the exhaust flexible pipe from the
exhaust hanger insulators.
TIE39009
All except vehicles with diesel engine
7. Detach the catalytic converter from the
muffler and tailpipe assembly.
• Discard the catalytic converter to muffler and
tailpipe assembly gasket and nuts.
E50598
48 Nm
Vehicles with diesel engine
8. Detach the catalytic converter from the
muffler and tailpipe assembly.
• Discard the catalytic converter to muffler and
tailpipe assembly sealing ring and nuts.
TIE40628
51 Nm
9. Remove the components in the order
indicated in the following illustration(s) and
table(s).
G418578en
502-00-
21
Uni-Body, Subframe and Mounting System
502-00-
21
REMOVAL AND INSTALLATION
E55354
80 Nm
1
2
Description
Item
Engine support insulator front retaining
bolt
1
Front axle crossmember
See Removal Detail
See Installation Detail
2
G418578en
502-00-
22
Uni-Body, Subframe and Mounting System
502-00-
22
REMOVAL AND INSTALLATION
E55353
3
Description
Item
Front axle crossmember rear bushing
See Removal Detail
See Installation Detail
3
10. To install, reverse the removal procedure.
11. Check the toe setting and adjust as
necessary. For additional information, refer
to: (204-00 Suspension System - General
Information)
Specifications
(Specifications),
Front
T
oe Adjustment
(General Procedures).
Removal Details
G418578en
502-00-
23
Uni-Body, Subframe and Mounting System
502-00-
23
REMOVAL AND INSTALLATION
Item 2
Front axle crossmember
NOTE: The front axle crossmember is lowered to
gain access to the front axle crossmember rear
bushings.
1. Detach the steering gear from the front axle
crossmember.
• Using cable ties, support the steering gear.
TIE0036820
2. Using
a transmission jack and a wooden
block,
support the front axle crossmember,
stabilizer bar and lower arm assembly.
3.
W
ARNING: Make sure that the front axle
crossmember is secured to the transmission
jack.
Failure to follow this instruction may
result
in personal injury.
Using
a suitable securing strap, secure the
front
axle crossmember, stabilizer bar and
lower
arm assembly to the transmission jack.
4. Remove the front axle crossmember
retaining bolts (transmission jack shown
removed for clarity).
TIE39071
5. Remove the front axle crossmember bracket
retaining bolts on both sides.
TIE44500
6. Lower the front axle crossmember, stabilizer
bar and lower arm assembly to gain access
to the front axle crossmember rear bushings.
Item 3
Front axle crossmember rear bushing
1. Using the special tools, remove the front axle
crossmember rear bushing.
E52873
205-342
205-071-02
Installation Details
G418578en
502-00-
24
Uni-Body, Subframe and Mounting System
502-00-
24
REMOVAL AND INSTALLATION
Item 3
Front axle crossmember rear bushing
1. Clean the front axle crossmember rear
bushing housing.
2. Using the special tool, attach the front axle
crossmember rear bushing to the front axle
crossmember.
E55447
3. Using the special tools, press the front axle
crossmember rear bushing in approximately
10 mm.
E55811
205-342
205-810
205-342-02
4. Remove the special tool.
E55457
5. Using the special tools, install the front axle
crossmember rear bushing.
E55477
205-342
205-342-02
6. Remove the special tools.
Item 2
Front axle crossmember
1. Using the
transmission jack and the special
tool,
position and align the front axle
crossmember.
1. Insert
the special tool through the front axle
crossmember alignment holes.
2. Slide the locking plates into the groove of the
special tool and tighten the special tool
sleeve.
3. Raise the front axle crossmember engaging
the special tool into the chassis alignment
holes.
TIE0000859
1
3
2
205-316
G418578en
502-00-
25
Uni-Body, Subframe and Mounting System
502-00-
25
REMOVAL AND INSTALLATION
2. Install the front axle crossmember bracket
retaining bolts on both sides.
TIE44501
70 Nm
3.
CAUTION: Make sure that the front axle
crossmember does not move while
tightening the front axle crossmember
retaining bolts.
Install the front axle crossmember retaining
bolts (transmission jack shown removed for
clarity).
TIE39072
115 Nm
275 Nm
4. Remove the special tool.
5. Remove the
securing strap.
6. Lower and
remove the transmission jack
and
the wooden
block.
7. Attach the steering gear to the front axle
crossmember.
• Remove the cable ties.
E0036821
90 Nm
G418578en
502-00-
26
Uni-Body, Subframe and Mounting System
502-00-
26
REMOVAL AND INSTALLATION
Rear Axle Crossmember — Vehicles With: Solid Stabilizer Bar
Link, Vehicles Without: Fuel Additive Tank
General Equipment
Securing strap
Transmission jacks
1. Remove the spring on both sides.
2. Remove the evaporative emission canister
(if equipped).
3. Remove the headlamp leveling rear sensor
(if equipped).
For additional information, refer to:
Exterior Lighting, Removal and
Installation).
4. Detach the headlamp leveling sensor wiring
harness from the rear axle crossmember (if
equipped).
E44185
5. Detach the headlamp leveling sensor wiring
harness from the rear axle crossmember and
disconnect the electrical connector (if
equipped).
E44186
6. Remove the components in the order
indicated in the following illustration(s) and
table(s).
G422315en
502-00-
27
Uni-Body, Subframe and Mounting System
502-00-
27
REMOVAL AND INSTALLATION
Headlamp Leveling Rear Sensor
(417-01
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