Ford Focus RS (2011 year). Instruction — part 132
Rear Floor Panel Section
General Equipment
Measurement or alignment angle system
1. Replacement Parts
• Rear floor panel
Removal
1. General Notes
• Back panel, quarter panel and water drain
panel with reinforcement are already
removed before commencing the repair.
• Move carpets and wiring out of the working
area.
2. NOTE: Several sectional repairs may be
necessary depending upon the extent of
damage.
Overview of cut locations
E46009
3. Rear floor panel
1. Cut location.
2. Mill out the spot welds.
3. Grind out the spot welds.
E46010
2
1
1
3
4. Rear floor panel
• Grind out the spot welds.
E46011
Installation
NOTE: Before resistance spot welding of body
panels with a total panel thickness of 3 mm and
greater, the welding equipment instructions
contained in sub-section 501-25A must be followed.
1. Rear floor panel
• Drill holes for puddle welding.
E46012
2. Rear floor panel
1. Continuous MIG weld.
2. Resistance spot weld.
G287758en
501-30-
28
Rear End Sheet Metal Repairs
501-30-
28
REMOVAL AND INSTALLATION
3. Puddle weld.
E46010
2
1
1
3
3. Rear floor panel
• Resistance spot weld.
E46011
G287758en
501-30-
29
Rear End Sheet Metal Repairs
501-30-
29
REMOVAL AND INSTALLATION
Rear Side Member Section
General Equipment
Measurement or alignment angle system
1. Replacement Parts
• Side member sectional part
• Crossmember retaining flange
Removal
1. General Notes
• Rear floor panel, back panel and quarter
panel are already removed before
commencing the repair.
2. NOTE: The cut location may vary depending
upon the extent of the damage.
Rear side member
• Cut location.
E46015
Installation
NOTE: Fit crossmember retaining flange using the
alignment angle and fix in place. Insert and fit the
side member.
1. Rear side member
1. Continuous MIG weld.
2. Resistance spot weld.
E46016
1
2
G287765en
501-30-
30
Rear End Sheet Metal Repairs
501-30-
30
REMOVAL AND INSTALLATION
Luggage Compartment Bulkhead
General Equipment
Measurement and alignment angle system
1. Replacement parts
• Luggage compartment bulkhead
• Left luggage compartment bulkhead
connecting piece
• Right luggage compartment bulkhead
connecting piece
Removal
1. General:
• Necessary removal work: Cover, both roll
protection units, doors, luggage compartment
lid, B pillar trim, rear seat and back, driver
and passenger seats.
• Reposition the carpeting and the wiring
harness away from the working area.
2. Luggage compartment bulkhead connecting
pieces
• Mill out the spot welds.
E85585
3. Luggage compartment bulkhead connecting
pieces
• Grind out the MIG weld seams.
E85586
4. Luggage compartment bulkhead
G942256en
501-30-
31
Rear End Sheet Metal Repairs
501-30-
31
REMOVAL AND INSTALLATION
• Rough separating cuts.
E85587
5. Luggage compartment bulkhead (view from
front)
1. Mill out the spot welds.
2. Grind out the MIG weld seams.
E85588
1
1
2
6. Luggage compartment bulkhead (view from
rear)
1. Mill out the spot welds.
2. Grind out the MIG weld seams.
E85589
1
1
2
7. Luggage compartment bulkhead (view from
rear)
• Warm the adhesive application area (approx.
170º C).
E85590
8. Luggage compartment bulkhead remaining
flanges
G942256en
501-30-
32
Rear End Sheet Metal Repairs
501-30-
32
REMOVAL AND INSTALLATION
• Grind out the MIG weld seams.
E85591
Installation
NOTE:
• Before resistance spot welding of body panels
with a total panel thickness of 3 mm and greater,
the welding equipment instructions contained
in sub-section 501-25 must be followed.
• The new parts must be positioned accurately in
order for the roof mechanism to work properly.
1. Fit the new parts and fix with the alignment
angle.
2. Luggage compartment bulkhead (view from
rear)
• Drill holes for puddle welding (10 mm
diameter).
E85592
3. Luggage compartment bulkhead (view from
front)
• Drill holes for puddle welding (10 mm
diameter).
E85593
4. NOTE: Adhesive may only be applied thinly
between the welding points (MIG welding
areas) on the panel flange. Adhesive must
not get into the welding areas.
Luggage compartment bulkhead (view from
rear)
• Before inserting the bulkhead, apply 2 K
metal adhesive.
E85594
G942256en
501-30-
33
Rear End Sheet Metal Repairs
501-30-
33
REMOVAL AND INSTALLATION
5. Luggage compartment bulkhead (view from
rear)
1. Puddle weld.
2. Intermittent MIG weld.
E85589
1
1
2
6. Luggage compartment bulkhead (view from
front)
1. Puddle weld.
2. Intermittent MIG weld.
E85588
1
1
2
7. Luggage compartment bulkhead
• Intermittent MIG weld.
E85595
8. Luggage compartment bulkhead connecting
pieces (interior views)
G942256en
501-30-
34
Rear End Sheet Metal Repairs
501-30-
34
REMOVAL AND INSTALLATION
• Drill holes for puddle welding (10 mm
diameter).
E85596
9. Luggage compartment bulkhead connecting
pieces
• Resistance spot weld.
E85597
10. Luggage compartment bulkhead
connecting pieces
G942256en
501-30-
35
Rear End Sheet Metal Repairs
501-30-
35
REMOVAL AND INSTALLATION
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст