Ford Galaxy / Ford S-MAX. Manual — part 387

Installation

are sealed.
Use new
blanking
caps.

Discard the
high
fuel supply
lines.

6.

7.

1.

NOTE: Make sure that new components are installed.

2.

CAUTION: Make sure that the clips are correctly

located.

3.

NOTE: Make sure
that new
components are
installed.
NOTE: Only
tighten the nuts
finger tight at this
stage.

4. Special Tool(s):

303-174

Torque:

4 Nm
45°

Stage 1:
Stage 2:

5.

CAUTION: Use an open-ended wrench to prevent the

component from turning.

Torque:

19 Nm
30 Nm

Stage 1:
Stage 2:

6.

7.

8.

CAUTION: Use lint free cloth.

Protect the generator to prevent contamination.

9. Install the intake manifold.

Refer to:

Intake Manifold

(303-01F Engine - 2.0L Duratorq

TDCi (85kW/115PS) - DW/2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and Installation).

10. Refer to:

Quick Release Coupling

(310-00 Fuel System

General Information, General Procedures).

11. Special Tool(s):

310-110A

12. Operate the hand pressure pump at least 30 times.

13.

CAUTION: The starter motor operation must not

exceed 10 seconds at a time. After 10 seconds turn the
ignition switch to position 0 and allow the starter motor to
cool for 30 seconds before operating the starter motor
again.

Start the engine and allow to idle until it reaches normal
operating temperature

14. Stop the engine.

15. Special Tool(s):

310-110A

16. Refer to:

Quick Release Coupling

(310-00 Fuel System

General Information, General Procedures).

17. Remove the lint-free material.

18. Torque: 9 Nm