Ford Galaxy / Ford S-MAX. Manual — part 386

Installation

7.

CAUTIONS:

Use an

open-ended
wrench to
prevent the
component
from turning.

Make sure

that the fuel
line remains in
contact at both
ends until both
unions nuts
have been
unscrewed and
the area
around the
joints
thoroughly
cleaned.

Make sure

that all
openings are
sealed. Use
new blanking
caps.

Discard the high
pressure fuel
supply lines.

1. To install, reverse the removal procedure.

2.

CAUTION:

Use an open
ended wrench
to prevent the
component
from turning.
NOTE: Make
sure that new
components
are installed.

Tighten the fuel
rail nuts and
high-pressure
fuel supply line
unions in two
stages in the
sequence
indicated.

Torque:

Fuel rail
nuts
High
pressure fuel
supply line
unions

19 Nm

30 Nm

3.

Fuel Charging and Controls - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission Requirements:
Stage IV - Fuel Injectors

S-MAX/Galaxy 2006.5 (02/2006

Removal and Installation

Special Tool(s)

Removal

NOTE: Removal steps in this procedure may contain installation details.

303-174
Gauge, Bolt Angle

310-110A
Hand Pressure Pump with Adapter Kit

1. Refer to:

Diesel Fuel System Health and Safety Precautions

(100-00 General Information, Description and Operation).

2. Remove the intake manifold.

Refer to:

Intake Manifold

(303-01F Engine - 2.0L Duratorq

TDCi (85kW/115PS) - DW/2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and Installation).

3. Clean the fuel injectors, fuel rail, high-pressure fuel supply lines

and surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04E Fuel

Charging and Controls - 2.0L Duratorq-TDCi (85kW/115PS)
DW/2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq
TDCi (103kW/140PS) - DW, Emission Requirements: Stage IV,
General Procedures).

4.

5.

CAUTIONS:

open
ended
wrench to
prevent
the
component
from
turning.

sure that
the fuel
line
remains in
contact at
both ends
until both
unions
nuts have
been
unscrewed
and the
area
around the
joints
thoroughly
cleaned.

sure that
all
openings