Ford Galaxy / Ford S-MAX. Manual — part 527

Manual Transmission/Transaxle - Vehicles
With: 5-Speed Manual Transaxle - MTX75
- Transmission—1.8L Duratorq-TDCi
(Lynx) Diesel

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Installation

Special Tool(s)

Materials

General Equipment

CAUTION: Make sure that the two guide sleeves are installed.

303-290-13
Adapter for 303-290A

303-290A-15
Adapter für 303-290A

303-290B
Support Bar, Engine

303-290B-16
Adapter for 303-290B

Name

Specification

Grease K-HT ESD-M1C220-A / A88SX1C220AA

Transmission jack

1. Refer to:

Health and Safety Precautions

(100-00

General Information, Description and Operation).

2. Apply a thin coating of grease to the input shaft

splines.

Material:

Grease K-HT (ESD-M1C220-A /

A88SX1C220AA)

3. General Equipment:

Transmission jack

4. Perform this and the following operation

simultaneously.

Special Tool(s):

303-290A-15

Torque:

48 Nm

5. Special Tool(s):

303-290A-15

Torque:

48 Nm

6. Remove the transmission jack.

7. Special Tool(s):

303-290B

,

303-290-13

,

303-

290A-15

,

303-290B-16

8. Torque: 80 Nm

9. Do not tighten the new bolt of the rear engine

mounting yet.

10. Refer to: Kupplungssystem entlüften (308-00,

General Procedures).

11. Special Tool(s):

303-290A-15

Torque:

48 Nm

12. Special Tool(s):

303-290A-15

Torque:

48 Nm

13. Special Tool(s):

303-290A-15

Torque:

48 Nm

14. Remove the special tool.

Special Tool(s):

303-290B

,

303-290-13

,

303-

290A-15

,

303-290B-16

15. Install the following items:

1. Catalyst

Refer to:

Catalytic Converter

(309-00D

Exhaust System - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx, Removal and
Installation).

2. Driveshafts

Refer to:

Front Halfshaft LH

(205-04 Front

Drive Halfshafts, Removal and
Installation).
Refer to:

Front Halfshaft RH

(205-04 Front

Drive Halfshafts, Removal and
Installation).

3. Subframe

Refer to:

Front Subframe

(502-00 Uni-

Body, Subframe and Mounting System,
Removal and Installation).

16. Torque: 40 Nm

17. Torque: 48 Nm