Ford Galaxy / Ford S-MAX. Manual — part 528

18. Torque: 25 Nm

19. Torque: 24 Nm

20.

1. Torque: 25 Nm
2. Torque: 48 Nm
3. Torque: 148 Nm

21. Torque: 25 Nm

22.

23. Adjust the selector cable.

Refer to:

Gearshift Cable Adjustment - Vehicles

With: 5-Speed Manual Transaxle (MTX-75)

(308-

00 Manual Transmission/Transaxle and Clutch -
General Information, General Procedures).

24. Install the following items:

1. Battery carrier

Refer to:

Battery

(414-01 Battery,

Mounting and Cables, Removal and
Installation).

2. Air filter

Refer to:

Air Cleaner

(303-12D Intake Air

Distribution and Filtering - 1.8L Duratorq-
TDCi (74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx, Removal and
Installation).

25. Check the level of the transmission fluid.

Refer to:

Transmission Draining and Filling

(308-

03A Manual Transmission/Transaxle - Vehicles
With: 5-Speed Manual Transaxle - MTX75,
General Procedures).

26.

27. Initialize the window regulator motors.

Refer to:

Door Window Motor Initialization

(501-

11 Glass, Frames and Mechanisms, General
Procedures).

Manual Transmission/Transaxle - Vehicles With: 6-Speed Manual Transaxle - MMT6 -
Specifications

Capacities

Shim thickness calculations

Transmission Ratios

* The final drive ratio for reverse gear is calculated by multiplying the internal gearbox ratio for 1st gear by the final drive ratio of the 5th/6th and reverse gear output shaft.

Transmission fluid (0- 5 mm below the lower edge of the inspection hole)

Type

1st – 4th gear output shaft

Measuring shims (mm)

-

Measured end float (example) (mm)

+1,56

Addition value (mm) to obtain correct bearing pre-load

+0,17

Required shim thickness (example) (mm)

= 1,73

Available shims (mm)

1.44 -2.16 (in 0.02 mm steps)

2.0L diesel engine

Internal Gearbox Ratio(s)

1. gear

3.583

2. gear

1.952

3. gear

1.241

4. gear

0.868

5. gear

0.943

6. gear

0.789

Reverse gear

1.423

Manual Transmission/Transaxle - Vehicles
With: 6-Speed Manual Transaxle - MMT6 -
Manual Transmission

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Description and Operation

Construction features on the differential side

Description

Differential

Reverse gear idler

1st gear wheel

1st/2nd gear synchronizer clutch

2nd gear wheel

3rd gear wheel

3rd/4th gear synchronizer clutch

4th gear wheel

Output shaft 1st/4th gear

Input shaft

Output shaft 5th/6th/reverse gear

6th gear wheel

5th/6th gear synchronizer clutch

5th gear wheel

Item

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Part Number

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-