Ford Galaxy / Ford S-MAX. Manual — part 298

if the valve timing is correct.

Install the Special Tool(s):

303-735

11.

NOTE: Make sure a new component is
installed.

Torque:

70 Nm
82°

Stage 1:
Stage 2:

12. Remove the Special Tool(s):

303-735

13. Remove the Special Tool(s):

303-1059

14. Refer to:

Starter Motor

(303-06F Starting

System - 2.2L Duratorq-TDCi (129kW/175PS) -
DW, Removal and Installation).

15. Refer to:

Timing Cover

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, Removal
and Installation).

16.

1.

NOTE: Only tighten the bolts finger
tight at this stage.

2. Torque: 133 Nm

17.

18. General Equipment:

Trolley jack

19. Torque: 90 Nm

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Cylinder Head

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

1. Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03F Engine Cooling - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, General
Procedures).

2. Remove the following items:

1. Refer to:

Air Cleaner

(303-12F Intake Air

Distribution and Filtering - 2.2L Duratorq-
TDCi (129kW/175PS) - DW, Removal and
Installation).

2. Refer to:

Accessory Drive Belt

(303-05F

Accessory Drive - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

3. Refer to:

Fuel Filter

(310-01D Fuel Tank

and Lines - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

4. Refer to:

Exhaust Manifold

(303-01G

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

5. Refer to:

Thermostat

(303-03F Engine

Cooling - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

6. Refer to:

Fuel Rail

(303-04F Fuel Charging

and Controls - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

7. Refer to:

Fuel Injectors

(303-04F Fuel

Charging and Controls - 2.2L Duratorq-
TDCi (129kW/175PS) - DW, Removal and
Installation).

8. Refer to:

Fuel Pump

(303-04F Fuel

Charging and Controls - 2.2L Duratorq-
TDCi (129kW/175PS) - DW, Removal and
Installation).

9. Refer to:

Timing Belt

(303-01G Engine -

2.2L Duratorq-TDCi (129kW/175PS) - DW,
Removal and Installation).

3.

4. Torque:

1. 20 Nm

2. 10 Nm

5.

NOTE: Make sure that a new clamp is
installed.

Torque:

20 Nm

6.

7. Refer to:

Valve Cover

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, Removal
and Installation).

8.

9.