Ford Galaxy / Ford S-MAX. Manual — part 299

Installation

10.

11.

1.

2.

CAUTION: Note the thickness of the

gasket.
NOTE: Make sure that a new component is
installed.

3.

4.

5.

CAUTION: Make sure that new cylinder

head bolts are installed.

Tighten the cylinder head bolts in three stages in
the sequence indicated.

Torque:

20 Nm
60 Nm
220°

Stage 1:
Stage 2:
Stage 3:

6.

7. Torque: 5 Nm

8. Refer to:

Valve Cover

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, Removal
and Installation).

9. Torque:

1 10 Nm
2 8 Nm
3 10 Nm

10. Torque: 28 Nm

11. Install the following items:

1. Refer to:

Timing Belt

(303-01G Engine -

2.2L Duratorq-TDCi (129kW/175PS) - DW,
Removal and Installation).

2. Refer to:

Fuel Pump

(303-04F Fuel

Charging and Controls - 2.2L Duratorq-
TDCi (129kW/175PS) - DW, Removal and
Installation).

3. Refer to:

Fuel Injectors

(303-04F Fuel

Charging and Controls - 2.2L Duratorq-
TDCi (129kW/175PS) - DW, Removal and
Installation).

4. Refer to:

Fuel Rail

(303-04F Fuel Charging

and Controls - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

5. Refer to:

Thermostat

(303-03F Engine

Cooling - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

6. Refer to:

Exhaust Manifold

(303-01G

Engine - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

7. Refer to:

Fuel Filter

(310-01D Fuel Tank

and Lines - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

8. Refer to:

Accessory Drive Belt

(303-05F

Accessory Drive - 2.2L Duratorq-TDCi
(129kW/175PS) - DW, Removal and
Installation).

9. Refer to:

Air Cleaner

(303-12F Intake Air

Distribution and Filtering - 2.2L Duratorq-
TDCi (129kW/175PS) - DW, Removal and

Installation).

12. Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03F Engine Cooling - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, General
Procedures).