Ford Galaxy / Ford S-MAX. Manual — part 169

Installation

13.

CAUTION: Note the position of each

component before removal.

1.

CAUTION: Make sure that the camshafts

and camshaft bearing caps are installed in
their original locations.

Coat the camshaft bearing caps with oil.

Material:

Hypoid Oil 85W-90 (SQ-M2C9002-AA /

A72SX-19K261-CA)

2. Install the camshafts approximately at valve

overlap position cylinder No. 4.

Torque:

7 Nm
16 Nm

Stage 1:
Stage 2:

3.

NOTE: This step is only required when
installing a new component.

Adjust the valve clearences.

Refer to: Ventilspiel einstellen (303-01B Motor -
2.3L Duratec-HE (MI4), General Procedures).

4.

NOTE: The camshaft sprocket bolt must not
be tightened at this stage.
NOTE: Make sure that the camshaft sprocket
can rotate on the camshaft.

5. Attach the special tool.

Special Tool(s):

303-376B

6.

7. Attach the special tool.

8.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft until it stops against the
special tool.

9.

CAUTION: Counterhold the camshaft at

the hexagon with a wrench to prevent the
camshaft from rotating.

Torque:

72 Nm

10.

11. Tighten M6 x 18 mm bolt hand-tight only.

12.

CAUTION: Make sure that a new bolt is

installed.

Special Tool(s):

205-072

,

205-072-02

Torque:

100 Nm
90°

Stage 1:
Stage 2:

13.

14. Remove the special tool.

Special Tool(s):

303-376B

15. Remove the special tool.

Special Tool(s):

303-748

16.

CAUTION: Only rotate the crankshaft

clockwise.

Rotate the crankshaft one and three quarters
until piston No. 1 is approximately 45 degrees
before top dead center (TDC).

17. Attach the special tool.

Special Tool(s):

303-748

18.

CAUTION: Only rotate the crankshaft

clockwise.

Turn the crankshaft until it stops against the
special tool.

19.

NOTE: The bolt can only be installed if the
valve timing is correct.

Tighten M6 x 18 mm bolt hand-tight only.

20.

NOTE: The special tool can only be installed if
the valve timing is correct.

Attach the special tool.

Special Tool(s):

303-376B