Ford Galaxy / Ford S-MAX. Manual — part 238

4.

5. Special Tool(s):

303-435

,

303-435-06

6.

7. Remove the Fuel Filter.

Refer to:

Fuel Filter

(310-01B Fuel Tank and

Lines - 1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx,
Removal and Installation).

8.

9.

10.

11.

12.

13.

14. Clean the area around the fuel injection supply

manifold, high pressure fuel supply lines and
surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04D Fuel Charging and Controls - 1.8L
Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, General
Procedures).

15.

CAUTIONS:

Use an open-ended wrench to prevent

the component from turning.

Make sure that the fuel line remains in

contact at both ends until both unions nuts
have been unscrewed and the area around
the joints thoroughly cleaned.

Vacuum any foreign material from the

fuel pump and fuel rail unions before sealing
the unions with blanking caps.

Make sure that all openings are sealed.

Use new blanking caps.

16.

17.

CAUTION: Make sure that all openings

are sealed. Use new blanking caps.

18.

19.

20. Discard the fuel injector fuel return line retaining

clips.

21.

NOTE: Note the position of each component
before removal.

Install a clean blanking cap to the fuel
injector fuel return line port.

22.

23.