Ford Galaxy / Ford S-MAX. Manual — part 237

19. Remove the left-hand halfshaft.

Refer to:

Front Halfshaft LH

(205-04 Front Drive Halfshafts, Removal and Installation).

20. Remove the front subframe.

Refer to:

Front Subframe

(502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

21.

CAUTION: Twisting the exhaust flexible pipe more than 2 degrees may cause damage resulting in failure.

22. Remove the accessory drive belt.

Refer to:

Accessory Drive Belt

(303-05D Accessory Drive

TDCi (92kW/125PS) - Lynx, Removal and Installation).

23. Secure the Power Steering Pump to one side.

General Equipment:

Cable ties

24. Secure the A/C compressor to one side.

General Equipment:

Cable ties

25. Disconnect the PCM electrical connectors.

Refer to:

Powertrain Control Module (PCM)

(303-14E Electronic Engine Controls

Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx, Removal and Installation).

26. Disconnect the fuel supply line and fuel return line quick release couplings.

Refer to:

Fuel Filter

(310-01B Fuel Tank and Lines - 1.8L Duratorq

(92kW/125PS) - Lynx, Removal and Installation).

27.

WARNING: Make sure that the engine and transmission assembly is on wooden blocks and secured with

suitable retaining straps.

Using a suitable workshop table.

General Equipment:

Vehicle/axle stands

General Equipment:

Cable ties

28.

29. Remove also the engine front mount stud.

30. Raise the vehicle and remove the engine and transaxle assembly.

31. Remove the starter motor.

Refer to:

Starter Motor

(303-06D Starting System - 1.8L Duratorq

(92kW/125PS) - Lynx, Removal and Installation).

32.

33.

34.

35.

36.

37.

38.

39. Remove the transaxle from the engine.

Engine - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx - Engine
Accessories

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal

Special Tool(s)

205-072
Universal Flange Holding Wrench

303-393
Locking Tool, Flywheel

303-435
Mounting Stand

303-435-06
Mounting Bracket for 303-435

303-651
Remover, Camshaft Sprocket

1.

2.

3.