Ford Galaxy / Ford S-MAX. Manual — part 175

Engine - 2.3L Duratec-HE (118kW/160PS)
- MI4 - Crankshaft Rear Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

303-254
Locking Tool, Flywheel

1. Refer to:

Transmission - 2.3L Duratec-HE

(118kW/160PS) - MI4

(307-01 Automatic

Transmission/Transaxle - Vehicles With: 6-Speed
Automatic Transaxle - AWF21, Removal and
Installation).

2. Discard the driving plate bolts.

Special Tool(s):

303-254

Torque:

50 Nm
80 Nm
112 Nm

Stage 1:
Stage 2:
Stage 3:

3. Refer to:

Oil Pan

(303-01C Engine - 2.3L

Duratec-HE (118kW/160PS) - MI4, Removal and
Installation).

4.

NOTE: New crankshaft rear seal carriers are
supplied with an alignment sleeve which
must be removed after installation.

Torque:

10 Nm

1. To install reverse the removal procedure.

Engine - 2.3L Duratec-HE (118kW/160PS)
- MI4 - Crankshaft Pulley

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

General Equipment

Removal

205-072
Universal Flange Holding Wrench

205-072-02
Adapter for 205-072

303-376B
Alignment Plate, Camshaft

303-499
Socket, Spark Plug

303-748
Locking Tool, Crankshaft

Name

Specification

Silicone Sealant LB WSE-M4G323-A4 / 2U7J-M4G323-AA

Schlitzschraubendreher

1. Remove the auxiliary drive belt.

Refer to:

Accessory Drive Belt

(303-05A

Accessory Drive - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4/2.3L Duratec-HE
(118kW/160PS) - MI4, Removal and
Installation).

2. General Equipment:

Schlitzschraubendreher

3.

4.

5.

NOTE: The gaskets are to be reused unless
damaged.

6. Special Tool(s):

303-499

7.

WARNING: Only rotate the crankshaft

clockwise.

Turn the crankshaft until no. 1 piston is at about
45° before TDC.

8. Special Tool(s):

205-072

,

205-072-02

Installation

1. Install the crankshaft oil seal.

Refer to:

Crankshaft Front Seal

(303-01A Engine

- 2.0L Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) - MI4,
Removal and Installation).

2.

WARNING: Only rotate the camshaft

clockwise.

Turn the camshafts to cylinder no. 4 valve
overlap position.

3. Attach the special tool.

Special Tool(s):

303-376B

4.

5. Attach the special tool.

Special Tool(s):

303-748