Ford Galaxy / Ford S-MAX. Manual — part 240

Engine - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-
TDCi (92kW/125PS) - Lynx - Engine

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Disassembly

Special Tool(s)

205-047
Slide Hammer

205-072
Universal Flange Holding Wrench

303-249
Remover, Crankshaft Timing Pulley

303-435
Mounting Stand

303-435-06
Mounting Bracket for 303-435

303-633
Adapter for 205-047

303-651
Remover, Camshaft Sprocket

1.

2.

3. Special Tool(s):

303-435

,

303-435-06

4.

5.

6. Torque: 20 Nm

7.

8. Remove the Fuel Filter.

Refer to:

Fuel Filter

(310-01B Fuel Tank and

Lines - 1.8L Duratorq-TDCi (74kW/100PS) -
Lynx/1.8L Duratorq-TDCi (92kW/125PS) - Lynx,
Removal and Installation).

9.

NOTE: Only rotate the camshaft in the
normal direction of rotation.

Using the camshaft groove as a guide, rotate the
crankshaft to 5 degrees before top dead center
(TDC).

10.

11. Clean the area around the fuel injection supply

manifold, high pressure fuel supply lines and
surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04D Fuel Charging and Controls - 1.8L
Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx, General
Procedures).

12.

CAUTIONS:

Use an open-ended wrench to prevent

the component from turning.

Make sure that all openings are sealed.

Use new blanking caps.
NOTE: The fuel supply line must be installed
with the yellow identification collar adjacent
to the fuel injector and the blue identification
collar adjacent to the fuel rail.
NOTE: The fuel supply line must be installed

with the yellow identification collar adjacent
to the fuel pump and the blue identification
collar adjacent to the fuel rail.

Discard the high-pressure fuel supply lines.

13. Discard the thermostat housing gasket.

14.

15. Discard the fuel injector sealing washers.

16.

17. Discard the crankshaft pulley retaining bolt.

Special Tool(s):

205-072