Ford Galaxy / Ford S-MAX. Manual — part 722

Generator and Regulator - Generator—1.8L
Duratorq-TDCi (74kW/100PS) - Lynx/1.8L
Duratorq-TDCi (92kW/125PS) - Lynx

S-MAX/Galaxy 2006.5 (02/2006

Removal and Installation

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

Cable ties

1. Remove the accessory drive belt.

Refer to: Accessory Drive Belt (303-05 Accessory Drive
1.8L Duratorq-TDCi (Lynx) Diesel, Removal and
Installation).

2.

CAUTION:

Make sure that
no strain is
placed on the
refrigerant
lines.
NOTE: Note
the position of
the electrical
connectors.

1. Torque:

Nm

2. Secure the

A/C
compressor
to the
radiator
support
bracket.

General
Equipment:

Cable ties

Torque:
Nm

3.

1. Do not

remove the
generator
decoupler
bolts from
the
generator.

Torque:
Nm

2. Torque:

Nm

3. Torque:

Nm

1. To install, reverse the removal procedure.

Generator and Regulator - Generator—
2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-
TDCi (118kW/160PS) - DW, Emission
Requirements: Stage IV/Stage V

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Remove the accessory drive belt.

Refer to:

Accessory Drive Belt

(303-05E

Accessory Drive - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission Requirements:
Stage IV, Removal and Installation).

2. Remove the fuel filter.

Refer to:

Fuel Filter

(310-01C Fuel Tank and

Lines - 2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) - DW,
Emission Requirements: Stage IV, Removal and
Installation).

3.

1. Torque: 15 Nm
2. Torque: 10 Nm
3. Torque: 48 Nm

1. To install, reverse the removal procedure.

Information and Entertainment System -
General Information - Information and
Entertainment System

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Diagnosis and Testing

Refer to Wiring Diagrams Section 415-00, for schematic and connector
information.

General Equipment

Inspection and Verification

1. 1. Verify the customer concern.

2. 2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection Chart

3. 3. If an obvious cause for an observed or reported concern is found, correct the cause

(if possible) before proceeding to the next step.

4. 4. If the cause is not visually evident, verify the symptom and refer to the Self-

Diagnostic Mode.

Self-Diagnostic Mode - Low Series Audio Unit

NOTE: The audio unit must be in radio mode before entering the Self-Diagnostic Mode.

1. 1. To enter the audio unit Self-Diagnostic Mode, switch the audio unit ON. Within four

seconds press the preset buttons 3 and 5 together.

2. 2. Release the preset buttons 3 and 5 and the audio unit will enter the Self-Diagnostic

Mode.

3. 3. To exit the Self-Diagnostic Mode, switch the audio unit OFF.

Self-Diagnostic Mode

Ford approved diagnostic tool

Mechanical

Electrical

Audio unit
Antenna
Foreign objects contacting speaker
Trim poorly fitted/resonance
Audio control switch (if equipped)
Digital versatile disc (DVD) player
Compact disc (CD) changer

Fuse(s)
Wiring harness
Electrical connector(s)
Audio unit
Audio control switch (if equipped)
Central junction box (CJB)
Video display
DVD player
CD changer
Auxiliary input device

Message Displayed

Circuit Tested

1. 4CH LF for four channel system 2CH LF for

two channel system

Left hand front speaker circuit

2. 4CH RF for four channel system 2CH RF for

two channel system

Right hand front speaker circuit

3. 4CH LR for four channel system

Left hand rear speaker circuit

4. 4CH RR for four channel system

Right hand rear speaker circuit