Ford Galaxy / Ford S-MAX. Manual — part 278

2.

NOTE: Make sure that new components are installed

3.

CAUTION: Make sure that the seal is correctly

located.

4.

1.

NOTE: Only
tighten the
nuts finger
tight at this
stage.

2.

NOTE: Only
tighten the
nuts finger
tight at this
stage.

3.

NOTE:
Make sure
that new
components
are
installed.
NOTE: Only
tighten the
nuts finger
tight at this
stage.

5.

CAUTION:

Use an open
ended wrench
to prevent the
component

from turning.

Tighten the fuel rail
nuts and high
pressure fuel supply
line unions in two
stages in the
sequence indicated.

Torque:

Fuel rail nuts
Nm
High
fuel supply line
unions

19 Nm

30 Nm

6.

7. Special Tool(s):

303-174

Torque:

4 Nm
45°

Stage 1:
Stage 2:

8. Torque:

5 Nm
9 Nm

Stage 1:
Stage 2:

9. If installing a new camshaft position (CMP) sensor, position

the CMP sensor so that the tip of the sensor is in contact with
the camshaft pulley and tighten the retaining bolt.

Torque:

2 Nm

10.

If installing the original CMP sensor, position the CMP
sensor so that the tip of the sensor is in contact with
the camshaft pulley.
Measure the distance between the CMP sensor and the
intake manifold (X).
Pull back the CMP sensor until the distance between the
CMP sensor and the intake manifold = X + 1.2 mm, and
tighten the retaining bolt.

Torque:

2 Nm

11. Inspect the flywheel.

Refer to:

Manual Transaxle and Clutch

(308-00 Manual

Transmission/Transaxle and Clutch - General Information,
Diagnosis and Testing).

12. Special Tool(s):

205-044-01

,

303-254

Torque:

48 Nm

13. Special Tool(s):

308-204

Torque:

29 Nm

14. Special Tool(s):

303-735

15.

CAUTION: Make sure that the crankshaft is not

rotated while the special tool is installed.

Special Tool(s):

303-1059

16.

1.

NOTE: Make sure that a new component is
installed.

2.

NOTE: Make sure that a new component is
installed.

3.

NOTE: Only tighten the bolt finger tight at this
stage.

4.

CAUTION: Take extra care when handling the

crankshaft position (CKP) sensor ring.

17.

1. Allen key, 6mm
3. Torque: 21 Nm

18. Torque: 50 Nm

19. Remove the special tool.

Special Tool(s):

303-735