Ford Galaxy / Ford S-MAX. Manual — part 324
Engine Cooling - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4 -
Cooling System Draining and Vacuum
Filling
S-MAX/Galaxy 2006.5 (02/2006-)
General Procedures
General Equipment
Draining
WARNING: When releasing the cooling system pressure, cover the coolant expansion
tank cap with a thick cloth.
NOTE: Always follow the manufacturer's instructions when handling the equipment.
Cooling system vacuum tester and refiller
Fluid container
1. Refer to:
Engine Cooling System Health and
Safety Precautions
(100-00 General Information,
Description and Operation).
2.
Release the cooling system pressure by slowly
turning the coolant expansion tank cap between
2 and 3 turns.
3. Refer to:
Lifting
(100-02 Jacking and Lifting,
Description and Operation).
4.
5.
WARNING: Be prepared to collect
escaping fluid.
Use a suitable coolant hose to drain the coolant.
General Equipment:
Fluid container
Loosen:
4 turn(s)
6.
Evacuating and Filling
7.
1.
If the cooling system was completely
drained, fill the fluid container with the full
cooling system fill capacity plus 0.5L of
additional coolant.
If the cooling system was partially drained,
fill the fluid container with the removed
and spilled amount of coolant plus 1.0L of
additional coolant. When in doubt always
use the full cooling system fill capacity plus
0.5L of additional coolant.
2.
General Equipment:
Cooling system
vacuum tester and refiller
3.
1. Close the valve, install the coolant hose
and place it into the fluid container.
2. Close the valve and connect the
compressed air hose.
4.
2. Open the valve until the specificied
vacuum is achieved.
5.
Open the valve until the coolant reservoir
fluid level is at the MAX mark.
If no coolant is visible in the coolant
expansion tank, add 2.0L of coolant to the
fluid container and repeat the evacuating
and filling procedure.
6.
Engine Cooling - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE Flex
Fuel (107kW/145PS) - MI4/2.3L Duratec-HE
(118kW/160PS) - MI4 - Radiator Lower
Mounting Repair
S-MAX/Galaxy 2006.5 (02/2006
General Procedures
General Equipment
5 mm drill bit
Cable ties
Flat file
1. On both sides.
2. Secure the radiator and condenser assembly to the front
panel (on both sides).
General Equipment:
Cable ties
3. Raise and support the vehicle.
Refer to:
Lifting
(100-02 Jacking and Lifting, Description
and Operation).
4.
5.
6.
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