Ford Galaxy / Ford S-MAX. Manual — part 520

Manual Transmission/Transaxle - Vehicles
With: 5-Speed Manual Transaxle - MTX75
- Input Shaft

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Disassembly and Assembly of Subassemblies

Special Tool(s)

Materials

General Equipment

Disassembly

CAUTION: Use vise jaw protectors.

205-068
Installer, Drive Pinion Bearing

205-295
Remover, Bearing (Main Tool)

308-044
Installer, Transmission Extension Housing
Bushing/Seal

308-046
Installer, Transmission Extension Housing
Bushing/Seal

308-195
Collet for 205-295

308-196
Collet for 205-295

308-230
Support Plate, Gear Removal (Dia 85.1 mm)

Name

Specification

Transmission Oil 75W FE WSS-M2C200-D2 / 7U7J-M2C200-BA

Hydraulic press

1. Clamp the input shaft in a vise.

2. Special Tool(s):

205-295

,

308-196

3. Remove the following items:

1. Roller bearing

Special Tool(s):

205-295

,

308-195

2. Discard the snap ring.

4. Special Tool(s):

308-230

General Equipment:

Hydraulic press

5. Discard the snap ring.

6.

Assembly

CAUTION: Use vise jaws protectors.

7.

CAUTION: The detent balls are spring-

loaded. Take care when removing the
selector ring from the synchronizer hub.
NOTE: Note the position of each component
before removal.

Disassemble the following items:

1. Selector ring
2. Synchronizer body
3. Compression springs
4. Blocker bars
5. Detent balls

8. Clamp the input shaft in a vise.

9. Lubricate the synchronizer rings with manual

transmission fluid before assembly.

Material:

Transmission Oil 75W FE (WSS-

M2C200-D2 / 7U7J-M2C200-BA)

10. Assemble the following items:

1. Compression springs
2. Blocker bars and detent balls
3. Selector ring

11.

12. Install a new snap ring.

13. Special Tool(s):

205-068

General Equipment:

Hydraulic press

14. Install the following items:

1. Install a new snap ring.
2. The roller bearing must not be lubricated.

Special Tool(s):

308-044