Ford Galaxy / Ford S-MAX. Manual — part 519

9. Discard the snap ring.

10.

CAUTION: The detent balls are spring-

loaded. Take care when removing the
selector ring from the synchronizer hub.
NOTE: Note the position of each component
before removal.

Disassemble the following items:

1. Selector ring
2. Synchronizer body
3. Compression springs
4. Blocker bars
5. Detent balls

11.

Assembly

CAUTION: Use vise jaw protectors.

12. Clamp the output shaft in a vise.

13. Lubricate the synchronizer rings with manual

transmission fluid before assembly.

Material:

Transmission Oil 75W FE (WSS-

M2C200-D2 / 7U7J-M2C200-BA)

14.

15. Assemble the following items:

1. Compression springs
2. Blocker bars and detent balls
3. Selector ring

16. Install a new snap ring.

17. Special Tool(s):

308-605

General Equipment:

Hydraulic press

18.

1. Special Tool(s):

308-605

General Equipment:

Hydraulic press

2. Install a new snap ring.

19. Assemble the following items:

1. Compression springs
2. Blocker bars and detent balls
3. Selector ring

20. Install a new snap ring.

21. The roller bearing must not be lubricated.

Special Tool(s):

308-046

22. The roller bearing must not be lubricated.

Special Tool(s):

308-046