Ford Galaxy / Ford S-MAX. Manual — part 767
No
INSTALL A NEW Smart Junction Box. CHECK system
operates correctly If the concern persists:
REFER to:
Communications Network
(418-00
Module Communications Network, Diagnosis and
Testing).
C5: CHECK THE CIRCUIT BETWEEN THE SMART JUNCTION BOX AND THE LEFT AND
RIGHT-HAND STOPLAMPS FOR SHORT TO BATTERY VOLTAGE
Ignition switch in position 0.
1
Disconnect Smart Junction Box from connector
C1BP02B.
2
Ignition switch in position II.
3
Check the stoplamps.
4
Are only the left and right stoplamps permanently lit?
Yes
- Vehicles without trailer socket: Use the Wiring
Diagrams to LOCATE and RECTIFY the short to
battery voltage in the circuits connected to soldered
connection SP451. CHECK system operates
correctly
- Vehicles with a trailer socket:
GO to C6
.
No
INSTALL A NEW Smart Junction Box. CHECK system
operates correctly If the concern persists:
REFER to:
Communications Network
(418-00
Module Communications Network, Diagnosis and
Testing).
C6: RULE OUT THE TRAILER CONTROL MODULE AS THE CAUSE OF THE FAULT
Ignition switch in position 0.
1
Disconnect fuse FA11 (40 A) (RJB).
2
Ignition switch in position II.
3
Check the stoplamps.
4
Are only the left and right stoplamps permanently lit?
Yes
Use the Wiring Diagrams to LOCATE and RECTIFY
the short to battery voltage in the circuits
connected to soldered connection SP451. CHECK
system operates correctly
No
INSTALL A NEW trailer control module. CHECK
system operates correctly
Exterior Lighting - Turn Signal, Cornering
and Hazard Lamps
S-MAX/Galaxy 2006.5 (02/2006-)
Diagnosis and Testing
Refer to Wiring Diagrams Section 417-01, for schematic and connector
information.
Special Tool(s)
Inspection and Testing
NOTE: The generic electronic module (GEM) is part of the central junction box (CJB).
NOTE: A new GEM needs to be configured after installation. For this purpose, the vehicle-
specific data is read out of the module to be changed using WDS and is transferred to the
new module. REFER to:
Module Configuration
(418-01 Module Configuration, General Procedures),
Generic Electronic Module (GEM)
(419-10 Multifunction Electronic Modules, Diagnosis and
Testing).
NOTE: Before reading out the vehicle-specific data make sure that all electrical
connections in the vehicle are reconnected so that the module and WDS can communicate
correctly.
1. 1. Verify the customer concern.
2. 2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart
3. 3. Resolve any obvious causes for a concern found during the visual inspection before
carrying out any further tests.
4. 4. If the cause of the concern cannot be found by visual inspection, continue with the
symptom chart.
Symptom chart
Symptom chart
Terminal Probe Kit
29-011A
Electrical
Fuse(s)
Bulb(s)
Connector
Switch
Wiring loom
CAN data bus
LIN data bus
Symptom
Possible Sources
Action
All turn signal lamps inoperative
Circuit(s)
Steering wheel/steering
column module
Central junction box (CJB):
*
*
*
GO to Pinpoint
Test
A.
*
Hazard warning lights inoperative, turn
Fuse(s)
*
GO to Pinpoint
*
Pinpoint test
NOTE: Use a digital multimeter for all electrical measurements.
signal function OK
Circuit(s)
Hazard warning lights switch
Central junction box (CJB):
*
*
*
Test
B.
Single or multiple turn signal lamps
inoperative
Circuit(s)
Steering wheel/steering
column module
*
*
GO to Pinpoint
Test
C.
*
One or more turn signal lamps flashing
continuously
Hazard warning lights switch
Steering wheel/steering
column module
Central junction box (CJB):
*
*
*
GO to Pinpoint
Test
D.
*
One or more turn signal lamps
permanently lit
Circuit(s)
Central junction box (CJB):
*
*
GO to Pinpoint
Test
E.
*
PINPOINT TEST A : ALL TURN SIGNAL LAMPS INOPERATIVE
TEST CONDITIONS
DETAILS/RESULTS/ACTIONS
A1: CHECK FUSE F7 (7.5 A) (SJB).
Ignition switch in position 0.
1
Disconnect Fuse F7 (7.5 A) (SJB).
2
CHECK Fuse F7 (7.5 A) (SJB).
3
Is the fuse OK.?
Yes
GO to A2
.
No
RENEW fuse F7 (7.5 A) (SJB) and CHECK the
operation of the system. If the fuse blows again,
LOCATE and RECTIFY the short to ground using the
Wiring Diagrams. CHECK system operates correctly
A2: CHECK THE VOLTAGE SUPPLY TO FUSE F7 (7.5 A) (SJB) FOR OPEN CIRCUIT
Connect Fuse F7 (7.5 A) (SJB).
1
Ignition switch in position II.
2
Measure the voltage between fuse F7 (7.5 A) (SJB)
and ground.
3
Does the meter display battery voltage?
Yes
GO to A3
.
No
LOCATE and RECTIFY the break in the voltage
supply of fuse F7 (7.5 A) (SJB) with the aid of the
Wiring Diagrams. CHECK system operates correctly
A3: CHECK FUSE F17 (60 A) (EJB)
Ignition switch in position 0.
1
Disconnect fuse F17 (60 A) (EJB).
2
CHECK fuse F17 (60 A) (EJB).
3
Is the fuse OK.?
Yes
GO to A4
.
No
RENEW fuse F17 (60 A) (EJB) and CHECK the
operation of the system. If the fuse blows again,
LOCATE and RECTIFY the short to ground using the
Wiring Diagrams. CHECK system operates correctly
A4: CHECK THE VOLTAGE SUPPLY TO FUSE F17 (60 A) (EJB) FOR OPEN CIRCUIT
Connect fuse F17 (60 A) (EJB).
1
Ignition switch in position II.
2
Measure the voltage between fuse F17 (60 A)
(EJB) and ground.
3
Does the meter display battery voltage?
Yes
GO to A5
.
No
LOCATE AND RECTIFY the break in the voltage
supply of fuse F17 (60 A) (EJB) with the aid of the
wiring diagrams. CHECK system operates correctly
A5: CHECK FUSE F18 (60 A) (EJB)
Ignition switch in position 0.
1
Disconnect fuse F18 (60 A) (EJB).
2
CHECK fuse F18 (60 A) (EJB).
3
Is the fuse OK.?
Yes
GO to A6
.
No
RENEW fuse F18 (60 A) (EJB) and CHECK the
operation of the system. If the fuse blows again,
LOCATE and RECTIFY the short to ground using the
Wiring Diagrams. CHECK system operates correctly
A6: CHECK THE VOLTAGE SUPPLY TO FUSE F18 (60 A) (EJB) FOR OPEN CIRCUIT
Connect fuse F18 (60 A) (EJB).
1
Ignition switch in position II.
2
Measure the voltage between fuse F18 (60 A)
(EJB) and ground.
3
Does the meter display battery voltage?
Yes
GO to A7
.
No
LOCATE AND RECTIFY the break in the voltage
supply of fuse F18 (60 A) (EJB) with the aid of the
wiring diagrams. CHECK system operates correctly
A7: CHECK THE VOLTAGE SUPPLY TO THE STEERING WHEEL/STEERING COLUMN
MODULE FOR OPEN CIRCUIT
Ignition switch in position 0.
1
Disconnect Steering wheel/steering column module
from connector C2LS41.
2
Measure the voltage between the steering
wheel/steering column module, connector C2LS41,
pin 1, circuit SBP07A (WH/RD), wiring harness side
and ground.
3
Ignition switch in position II.
4
Does the meter display battery voltage?
Yes
GO to A8
.
No
LOCATE and RECTIFY the break in the circuits
between fuse F7 (7.5 A) (SJB) and the steering
wheel/steering column module with the aid of the
Wiring Diagrams. CHECK system operates correctly
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