Ford Galaxy / Ford S-MAX. Manual — part 621

Vehicles with fuel fired booster heater

Vehicles with diesel engine

All except vehicles with diesel engine

All vehicles

General Equipment:

Wooden Block

18.

19. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

20. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

21. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

Installation

Vehicles with diesel engine

22.

23. Special Tool(s):

310-069

Torque:

85 Nm

24.

CAUTION: Take extra care not to

damage the fuel tank level sensor float and
arm.

25. Drain the fuel tank.

General Equipment:

Fuel tank draining

equipment

1. To install, reverse the removal procedure.

2.

CAUTION: Take extra care not to

damage the fuel tank level sensor float and
arm.
NOTE: Make sure that the seal is correctly
located.
NOTE: Make sure that the installation marks
are aligned.

3. Refer to:

Fuel System Bleeding - 1.8L Duratorq-

TDCi (Lynx) Diesel

(310-00 Fuel System -

General Information, General Procedures).
Refer to:

Fuel System Bleeding - 2.0L Duratorq-

TDCi (DW) Diesel

(310-00 Fuel System - General

Information, General Procedures).
Refer to:

Fuel System Bleeding - 2.2L Duratorq-

TDCi (DW) Diesel

(310-00 Fuel System - General

Information, General Procedures).

Fuel Tank and Lines - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Fuel Tank Filler
Pipe

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to:

Petrol and Petrol-Ethanol Fuel Systems

Health and Safety Precautions

(100-00 General

Information, Description and Operation).
Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2. Drain the fuel tank.

Refer to:

Fuel Tank Draining

(310-00 Fuel

System - General Information, General
Procedures).

3. Remove the right-hand rear wheel and tire.

Refer to:

Wheel and Tire

(204-04 Wheels and

Tires, Removal and Installation).

4.

5. Torque: 10 Nm

6.

7.

NOTE: Note the orientation of the clamp to