Ford Galaxy / Ford S-MAX. Manual — part 622

Installation

NOTE: Make sure that a new clamp is installed.
NOTE: Make sure that the clamp is installed to the same orientation as when removed.

aid installation.

1. Torque: 10 Nm
2. Discard the fuel tank filler pipe clamp.

1. To install, reverse the removal procedure.

Fuel Tank and Lines - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Fuel Filter

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

General Equipment

Removal

CAUTION: Make sure that the ignition key is removed.

NOTE: Removal steps in this procedure may contain installation details.

310-110A
Hand Pressure Pump with Adapter Kit

Fluid container

1. Refer to:

Diesel Fuel System Health and Safety

Precautions

(100-00 General Information,

Description and Operation).

2.

3.

4.

CAUTION: Use lint free cloth.

Protect the generator to prevent contamination.

5. Using a suitable length of fuel resistant tube,

drain the fuel filter.

General Equipment:

Fluid container

Installation

6. Clean the fuel filter and surrounding areas.

Refer to:

Fuel Injection Component Cleaning

(303-04E Fuel Charging and Controls - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, General Procedures).

7.

CAUTION: Make sure that all openings

are sealed. Use new blanking caps.

Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).

1. Discard the blanking caps.

Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).
Torque:

10 Nm

2. Special Tool(s):

310-110A

3. Operate the hand pressure pump at least 30

times.

4.

CAUTION: The starter motor operation

must not exceed 10 seconds at a time. After
10 seconds turn the ignition switch to
position 0 and allow the starter motor to cool
for 30 seconds before operating the starter
motor again.

Start the engine and allow it to idle until it
reaches normal operating temperature

5. Stop the engine.

6. Special Tool(s):

310-110A

7. Refer to:

Quick Release Coupling

(310-00 Fuel

System - General Information, General
Procedures).