Ford Galaxy / Ford S-MAX. Manual — part 510

Installation

15. Special Tool(s):

308-554

16.

17.

1. Coat the clutch master cylinder gaiter with

grease before installing.

Material:

Grease O-LI (WSD-M1C230-A / 95SX-

M1C230-CA)

2. To install, reverse the removal procedure.

3. Refer to: Kupplungssystem entlüften (308-00,

General Procedures).

Clutch Controls - Vehicles With: 6-Speed
Manual Transaxle - M66 - Clutch Slave
Cylinder

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

Installation

1.

NOTE: Removal steps in this procedure may
contain installation details.

Remove the transmission.

Refer to: Getriebe - 2.5L Duratec-ST (VI5) (308-
03, Removal).

2.

WARNING: If brake fluid is spilt on the

paintwork, the affected areas must be
immediately washed down with cold water.

Torque:

11 Nm

1. To assemble, reverse the disassembly procedure.

2. Install the transmission.

Refer to: Getriebe - 2.5L Duratec-ST (VI5) (308-
03, Installation).

3. Bleed the clutch system.

Refer to: Kupplungssystem entlüften (308-00,
General Procedures).

Manual Transmission/Transaxle - Vehicles
With: 5-Speed Manual Transaxle - MTX75
- Specifications

S-MAX/Galaxy 2006.5 (02/2006-)

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Capacities

Transmission ratios

Shim thickness required

Liters

Manual transmission fluid (0-5 mm below the lower edge of the filler hole)

1.9

1.8L diesel engine

2.0L engine

1st gear

3.800

3.800

2nd gear

2.048

2.136

3rd gear

1.258

1.483

4th gear

0.865

1.114

5th gear

0.674

0.902

Reverse gear

3.727

3.727

Final drive

3.563

4.067

Description

Input shaft

Output shaft

Differential assembly

Measuring shims (mm)

1.00

1.00

1.10

Measured end float
(example) (mm)

+ 0.22

+ 0.32

+ 0.36

Preload figure (mm)

–

+ 0.13

+ 0.33

End float (mm)

– 0.07

–

–

Required shim thickness
(example) (mm)

= 1.15

= 1.45

= 1.79

Shims available (mm)

1.15 – 1.71 (in steps

of 0.01 mm)

1.31 – 1.91 (in steps

of 0,02 mm)

1.40 – 2.20 (in steps of

0.05 mm)