Ford Galaxy / Ford S-MAX. Manual — part 116

Installation

1. General Equipment:

2 mm punch

Torque:

10 Nm

2. Torque: 10 Nm

3.

NOTE: Only tighten the bolts finger tight at
this stage.

4. General Equipment:

2 mm punch

5.

CAUTION: Counterhold the camshafts at

the hexagon using an open-ended spanner to
prevent the camshafts from turning.

Torque:

72 Nm

6. Install the following items:

1. Refer to:

Engine Front Cover

(303-01A

Engine - 2.0L Duratec-HE (107kW/145PS)
- MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4, Removal and
Installation).

Engine - 2.0L Duratec-HE (107kW/145PS)
- MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4 - Cylinder Head

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

310-137
Disconnect Tool, Fuel Line

Name

Specification

Hypoid Oil 85W-90 SQ-M2C9002-AA / A72SX-19K261-CA

Hose clamp remover/installer

1. Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

2. Drain the cooling system.

Refer to:

Cooling System Draining, Filling and

Bleeding

(303-03A Engine Cooling - 2.0L

Duratec-HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4/2.3L Duratec-
HE (118kW/160PS) - MI4, General Procedures).

3. Remove the following items:

1. Refer to:

Air Cleaner

(303-12A Intake Air

Distribution and Filtering - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4,
Removal and Installation).

2. Refer to:

Generator - 2.0L Duratec-HE

(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4

(414-02

Generator and Regulator, Removal and
Installation).

4. Torque: 24 Nm

5.

6.

1. Torque: 48 Nm
2. Torque: 10 Nm

7.

CAUTION: No sealant must be used

upstream of the catalytic converter.

Torque:

55 Nm

8. Remove the following items:

1. Refer to:

Intake Manifold

(303-01A Engine

- 2.0L Duratec-HE (107kW/145PS) -
MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4, Removal and
Installation).

2. Refer to:

Timing Chain

(303-01A Engine -

2.0L Duratec-HE (107kW/145PS) -
MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4, Removal and
Installation).

9. General Equipment:

Hose clamp

remover/installer

10. Special Tool(s):

310-137

General Equipment:

Hose clamp

remover/installer