Ford Galaxy / Ford S-MAX. Manual — part 9

Individuals suffering from asthma or respiratory allergies should not work with or near
these materials as sensitivity reactions can occur.

Over exposure is irritating to the eyes and respiratory system. Excessive concentrations
may produce effects on the nervous system including drowsiness. In extreme cases, loss of
consciousness may result. Long term exposure to vapor concentrations may result in
adverse health effects.

Prolonged contact with the skin may have a defatting effect which may lead to skin
irritation and in some cases, dermatitis.

Splashes entering the eye will cause discomfort and possible damage.

Any spraying should preferably be carried out in exhaust ventilated booths, removing
vapors and spray droplets from the breathing zone.

Wear appropriate gloves, eye and respiratory protection.

Antifreeze

See also Fire, Solvents.

For example isopropanol, ethylene glycol, methanol.

Highly flammable, flammable, combustible.

Used in vehicle coolant systems, brake air pressure systems, screenwash solutions.

For additional information, refer to:

Engine Cooling System Health and Safety Precautions

(100-00 General Information, Description and Operation).

Asbestos

See also Warning Symbols on Vehicles at the end of this subsection.

Breathing asbestos dust may cause lung damage or, in some cases, cancer.

Used in brake and clutch linings, transmission brake bands and gaskets.

The use of drum cleaning units, vacuum cleaning or damp wiping is preferred.

Asbestos dust waste should be dampened, placed in a sealed container and marked for safe
disposal. If any cutting or drilling is attempted on materials containing asbestos the item
should be dampened and only hand tools or low speed power tools used.

Battery Acids

See also Acids and Alkalis.

For additional information, refer to:

Battery and Battery Charging Health and Safety

Precautions

(100-00 General Information, Description and Operation).

Brake and Clutch Linings and Pads

See Asbestos.

Brake Fluids (Polyalkylene Glycols)

See also Fire.

For additional information, refer to:

Brake System Health and Safety Precautions

(100-00

General Information, Description and Operation).

Brazing

See Welding.

Chemical Materials

See also Legal Aspects.

Chemical materials such as solvents, sealers, adhesives, paints, resin foams, battery acids,
antifreeze, brake fluids, fuels, oils and grease should always be used with caution and
stored and handled with care. They may be toxic, harmful, corrosive, irritant or highly
flammable and give rise to hazardous fumes and dusts.

The effects of excessive exposure to chemicals may be immediate or delayed; briefly
experienced or permanent; cumulative; superficial; life threatening; or may reduce life
expectancy.

Chemical Materials - Do's

Do carefully read and observe hazard and precaution warnings given on material
containers (labels) and in any accompanying leaflets, posters or other instructions.
Material health and safety data sheets can be obtained from manufacturers.
Do remove chemical materials from the skin and clothing as soon as practicable after
soiling. Change heavily soiled clothing and have it cleaned.
Do organize work practices and protective clothing to avoid soiling of the skin and eyes;
breathing vapors, aerosols, dusts or fumes; inadequate container labeling; fire and
explosion hazards.
Do wash before job breaks, before eating, smoking, drinking or using toilet facilities
when handling chemical materials.
Do keep work areas clean, uncluttered and free of spills.
Do store chemical materials according to national and local regulations.
Do keep chemical materials out of the reach of children.

Chemical Materials - Do Nots

Do not mix chemical materials except under the manufacturers instructions; some
chemicals can form other toxic or harmful chemicals, give off toxic or harmful fumes or
become explosive when mixed together.
Do not spray chemical materials, particularly those based on solvents, in confined
spaces, for example when people are inside a vehicle.
Do not apply heat or flame to chemical materials except under the manufacturers
instructions. Some are highly flammable and some may release toxic or harmful fumes.
Do not leave containers open. Fumes given off can build up to toxic, harmful or explosive
concentrations. Some fumes are heavier than air and will accumulate in confined areas
such as pits.
Do not transfer chemical materials to unlabelled containers.
Do not clean hands or clothing with chemicals. Chemicals, particularly solvents and fuels,
will dry the skin and may cause irritation leading to dermatitis or be absorbed through
the skin in toxic or harmful quantities.
Do not use emptied containers for other materials except when they have been cleaned
under supervised conditions.
Do not sniff or smell chemical materials. Brief exposure to high concentrations of fumes
can be toxic or harmful.

Chlorofluorocarbons (CFC)

There is concern in the scientific community that CFCs and Halons are depleting the upper
ozone layer which filters out harmful ultraviolet radiation. Decreased filtration of ultraviolet
radiation may result in increases in skin cancer, cataracts and immune system suppression
in humans, as well as decreased productivity of crops and aquatic systems.

CFCs are used primarily as refrigerants in vehicle air conditioning systems and as aerosol
propellants. Halons are used as fire extinguishants.

Clutch Fluids

See Brake fluids.

Clutch Linings and Pads

See Asbestos.

Corrosion Protection Materials

See also Solvents, Fire.

Highly flammable, flammable – observe No Smoking policy.

These materials are varied and the manufacturers instructions must be followed. They may
contain solvents, resins or petroleum products. Skin and eye contact should be avoided.
They should only be sprayed in conditions of adequate ventilation and not in confined
spaces.

Cutting

See Welding.

Dewaxing

See Solvents and Fuels (Kerosene).

Dusts

Powder, dusts or clouds may be irritant, harmful or toxic. Avoid breathing dusts from
powdery chemical materials or those arising from dry abrasion operations. Wear respiratory
protection if ventilation is inadequate.

Fine dusts of combustible material can present an explosion hazard. Avoid explosive limits
and sources of ignition.

Electric Shock

Electric shock can result from the use of faulty electrical equipment or from the misuse of
equipment in good condition.

Make sure that electrical equipment is maintained in good condition and frequently tested.
Faulty equipment should be labeled and preferably removed from the workstation.

Make sure that flexes, cables, plugs and sockets are not frayed, kinked, cut, cracked or
otherwise damaged.

Make sure that electrical equipment and flexes do not come into contact with water.

Make sure that electrical equipment is protected by the correct rated fuse.

Never misuse electrical equipment and never use equipment that is in any way faulty. The
results could be fatal.

Make sure that the cables of mobile electrical equipment cannot get trapped and damaged,
such as in a vehicle hoist.

Make sure that the designated electrical workers are trained in basic First Aid.

In cases of electrocution:

switch off the power supply before approaching the victim.
if this is not possible push or drag the victim from the source of electricity using dry non-
conductive material.
commence resuscitation if trained to do so.
SUMMON MEDICAL ASSISTANCE.

Engine Oils

See Lubricants and Grease.

Exhaust Fumes

These contain asphyxiating, harmful and toxic chemicals and particles such as carbon
oxides, nitrogen oxides, aldehydes, lead and aromatic hydrocarbons. Engines should be run

only under conditions of adequate exhaust extraction or general ventilation and not in
confined spaces.

Gasoline (petrol) engine

There may not be adequate warning of odor or of irritation before toxic or harmful effects
arise. These may be immediate or delayed.

Diesel engine

Soot, discomfort and irritation usually give adequate warning of hazardous fume
concentrations.

Fibre Insulation

See also Dusts.

Used in noise and sound insulation.

The fibrous nature of surfaces and cut edges can cause skin irritation. This is usually a
physical and not a chemical effect.

Precautions should be taken to avoid excessive skin contact through careful organization of
work practices and the use of gloves.

Fire

See also Welding, Foams, Legal Aspects.

Many of the materials found on or associated with the repair of vehicles are highly
flammable. Some give off toxic or harmful fumes if burnt.

Observe strict fire safety when storing and handling flammable materials or solvents,
particularly near electrical equipment or welding processes.

Make sure, before using electrical or welding equipment, that there is no fire hazard
present.

Have a suitable fire extinguisher available when using welding or heating equipment.

First Aid

Apart from meeting any legal requirements it is desirable for someone in the workshop to
be trained in First Aid procedures.

Splashes in the eye should be flushed carefully with clean water for at least ten minutes.

Soiled skin should be washed with soap and water.

In case of cold burns, from alternative fuels, place affected area in cool to cold water.

Individuals affected by inhalation of gases and fumes should be removed to fresh air
immediately. If effects persist, consult a doctor.

If liquids are swallowed inadvertently, consult a doctor giving him the information on the
container or label. Do not induce vomiting unless this action is indicated on the label.

Fluoroelastomer

See Viton.

Foams - Polyurethane

See also Fire.

Used in sound and noise insulation. Cured foams used in seat and trim cushioning.

Follow manufacturers instructions.

Unreacted components are irritating and may be harmful to the skin and eyes. Wear gloves