Ford Galaxy / Ford S-MAX. Manual — part 10

and goggles.

Individuals with chronic respiratory diseases, asthma, bronchial medical problems, or
histories of allergic diseases should not work in or near uncured materials.

The components, vapors or spray mists can cause direct irritation, sensitivity reactions and
may be toxic or harmful.

Vapors and spray mists must not be inhaled. These materials must be applied with
adequate ventilation and respiratory protection. Do not remove the respirator immediately
after spraying; wait until the vapors/mists have cleared.

Burning of the uncured components and the cured foams can generate toxic and harmful
fumes. Smoking, naked flames or the use of electrical equipment during foaming operations
and until vapors/mists have cleared should not be allowed. Any heat cutting of cured foams
or partially cured foams should be conducted with extraction ventilation. See also the
vehicle Body Repair Manual.

Freon

See Air Conditioning Refrigerant.

Fuels

See also, Fire, Legal Aspects, Chemicals and Solvents.

Avoid skin contact with fuel where possible. Should contact occur, wash the affected skin
with soap and water.

Gasoline (Petrol)

Highly flammable - observe No Smoking policy.
For additional information, refer to:

Petrol and Petrol-Ethanol Fuel Systems Health and

Safety Precautions

(100-00 General Information, Description and Operation).

Gas-oil (Diesel Fuel)

For additional information, refer to:

Diesel Fuel System Health and Safety Precautions

(100-

00 General Information, Description and Operation).

Kerosene (Paraffin)

Used also as heating fuel, solvent and cleaning agent.

Flammable - observe No Smoking policy.

Irritation of the mouth and throat may result from swallowing. The main hazard from
swallowing arises if liquid aspiration into the lungs occurs.

Liquid contact dries the skin and can cause irritation or dermatitis. Splashes in the eye may
be slightly irritating.

In normal circumstances the low volatility does not give rise to harmful vapors. Exposure to
mists and vapors from kerosene at elevated temperature should be avoided (mists may
arise in dewaxing). Avoid skin and eye contact and make sure there is adequate ventilation.

Gas Cylinders

See also Fire.

Gases such as oxygen, acetylene, argon and propane are normally stored in cylinders at
pressures of up to 138 bar (2000 psi) and great care should be taken in handling these
cylinders to avoid mechanical damage to them or to the valve gear attached. The contents
of each cylinder should be clearly identified by appropriate markings.

Cylinders should be stored in well-ventilated enclosures, and protected from ice and snow,
or direct sunlight. Fuel gases, for example acetylene and propane, should not be stored in
close proximity to oxygen cylinders.

Care should be exercised to prevent leaks from gas cylinders and lines, and to avoid
sources of ignition.

Only trained personnel should undertake work involving gas cylinders.

Gases

See Gas Cylinders.

Gaskets (Fluoroelastomer)

See Viton.

General Workshop Tools and Equipment

It is essential that all tools and equipment are maintained in good condition and that the
correct safety equipment is used where required.

Never use tools or equipment for any purpose other than that for which they were
designed. Never overload equipment such as hoists, jacks, axle and chassis stands or lifting
slings. Damage caused by overloading is not always immediately apparent and may result
in a fatal failure the next time that the equipment is used.

Do not use damaged or defective tools or equipment, particularly high-speed equipment
such as grinding wheels. A damaged grinding wheel can disintegrate without warning and
cause serious injury.

Wear suitable eye protection when using grinding, chiseling or sand blasting equipment.

Wear a suitable breathing mask when using abrasive blasting equipment, working with
asbestos-based materials or using spraying equipment.

Make sure there is adequate ventilation to control dusts, mists and fumes.

High Pressure Air, Lubrication and Oil Test Equipment

See also Lubricants and Greases.

Always keep high-pressure equipment in good condition, and regularly maintained,
particularly at joints and unions.

Never direct a high-pressure nozzle, for example diesel injector, at the skin as the fluid may
penetrate to the underlying tissue, and cause serious injury.

Halon

See CFCs.

Legal Aspects

There are many laws and regulations relating to health and safety in the use and disposal
of materials and equipment in a workshop.

For a safe working environment and to avoid environmental pollution, workshops should be
familiar, in detail, with the many health and safety laws and regulations within their
country, published by both national and local authorities.

Lubricants and Greases

Avoid all prolonged and repeated contact with mineral oils. All lubricants and greases may
be irritating to the eyes and skin.

Transmission Fluids

Safety instructions

Certain Transmission and Power Steering fluids supplied to Ford may contain additives
which have the potential to cause skin disease (dermatitis) to exposed persons. The
dermatitis may be irritant or allergic in nature. Risks are higher where prolonged or

repeated skin contact with a fluid may occur. These fluids are used for vehicle initial fill and
service purposes. This sub-section is to:

Inform Service personnel who may come into contact with these vehicle fluids (hazard
communication).
Summarise appropriate workplace control measures and personal protective equipment
requirements.
Draw attention to the existence of Material Safety Datasheets (MSDS's) for the fluids
(available from Ford Customer Service Division). These MSDS's contain detailed
information on hazards and appropriate controls.

Control measures

Workplace risk assessments made under national chemical control regulations should
identify operations involving the fluids as potentially hazardous and specify workplace
control and worker awareness measures. In such circumstances, the relevant Material
Safety Datasheet (see the details specified below) which specifies hazards and control
measures in detail should be made available for guidance.

Avoid unprotected skin contact with the fluids, and in particular, avoid prolonged or
repeated skin contact. Work practices should be organised so as to minimise the potential
for skin contact. This may include the use of drip trays, absorbents, correct fluid handling
equipment (funnels etc), and workplace housekeeping measures such as the cleaning of
contaminated surfaces.

Personnel engaged in operations where skin contact could occur (such as fluid draining or
filling) should wear impervious gloves made from nitrile rubber, certified to a chemical
protection standard, e.g. Europe Standard EN374. This glove type is widely available from
reputable suppliers of gloves for chemical protection [including the manufacturers Ansell-
Admont (Solvex Range), North Safety products (North Nitrile Latex Gloves range), and
Marigold Industrial (Blue Nitrile range)]. If gloves become torn or contaminated on the
inside they should be replaced. Eye protection with safety glasses is appropriate. Use of an
impervious apron and arm protectors may be necessary if more extensive exposure is
possible. Use of skin barrier creams suitable for work with mineral oil products may offer
some supplementary protection, but such barrier creams should not be used in place of
protective clothing.

If accidental skin contact occurs with the fluids, wash the area thoroughly with soap or skin
cleanser and water.

Accidental eye contact should be dealt with as per normal first aid practices, by flushing the
eyes with an eye wash or clean cool water for 10 minutes, after which medical attention
should be obtained.

Remove and launder clothing which becomes contaminated with the fluids. Do not place
rags contaminated with fluid in clothing pockets.

Wash thoroughly after completing operations where skin exposure may have occurred.

It is important that personnel do not smoke, eat or drink whilst handling the fluids or
affected transmissions. These measures are designed to limit the risk from accidental
ingestion.

Label any decanted fluid properly/use an equivalent label to that on original product
containers.

Clean up any spills promptly using an inert absorbent and wash down contaminated
surfaces with detergent and water.

Dispose of any waste fluids safely as hazardous waste.

Safety Data Sheets

Safety Data Sheets, which detail specific material handling instructions and precautions are

available from the respective national sales company, and via internet www.msds.ford.com.

Used Engine Oil

Prolonged and repeated contact with mineral oil will result in the removal of natural fats
from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil
contains potentially harmful contaminants, which may cause skin cancer. Adequate means
of skin protection and washing facilities must be provided.

Do not employ used engine oils as lubricants or for any application where appreciable skin
contact is likely to occur.

Environmental Precautions

Burning used engine oil in small space heaters or boilers can be recommended only for
units of approved design. If in doubt check with the appropriate local authority and
manufacturer of approved appliances.

Dispose of used oil and used oil filters through authorized waste disposal contractors or
licensed waste disposal sites, or to the waste oil reclamation trade. If in doubt, contact the
relevant local authority for advice on disposal facilities.

It is illegal to pour used oil on to the ground, down sewers or drains, or into watercourses.

Noise

Some operations may produce high noise levels, which could, in time, damage hearing. In
these cases, suitable ear protection must be worn.

Noise Insulation Materials

See Foams, Fibre Insulation.

O-Rings (Fluoroelastomer)

See Viton.

Paints

See also Solvents, Chemical Materials.

Highly flammable, flammable - observe No Smoking policy

One Pack

Can contain harmful or toxic pigments, driers and other components as well as solvents.
Spraying should be carried out only with adequate ventilation.

Two Pack

Can also contain harmful and toxic unreacted resins and resin hardening agents. The
manufacturers instructions should be followed. See also Resin-based Adhesives and
Isocyanate Adhesives and Sealers under Adhesives and Sealers.

Spraying should preferably be carried out in exhausted ventilated booths removing vapor
and spray mists from the breathing zone. Individuals working in booths should wear
appropriate respiratory protection. Those doing small-scale repair work in the open
workshop should wear air-fed respirators.

Pressurized Equipment

See High Pressure Air, Lubrication and Oil Test Equipment.

Solder

Solders are mixtures of metals such that the melting point of the mixture is below that of
the constituent metals (normally lead and tin). Solder application does not normally give
rise to toxic lead fumes, provided a gas/air flame is used. Oxy-acetylene flames should not
be used, as they are much hotter and will cause lead fumes to be produced.