Ford Galaxy / Ford S-MAX. Manual — part 1066

followed.

1. Rear floor panel crossmember

Drill holes for puddle welding.

2.

NOTE: The luggage compartment floor panel
crossmember is supplied in two parts as a
replacement part. In order to allow for
compensation in terms of length, the parts
must be first welded to the longitudinal
members.

Rear floor panel crossmember

Puddle welding.

3. Rear floor panel crossmember

Resistance spot weld.

4. Rear floor panel crossmember

Resistance spot weld.

5.

NOTE: Fit the reinforcement panels and
make sure they form a closed form.

Rear reinforcement panels

Resistance spot weld.

6. Rear floor panel

Drill holes for puddle welding.

7.

NOTE: The inserted new part must overlap
by approx. 30 mm in the front joining area
(position 1). In the flange areas in position 2
(longitudinal member and belt

reinforcement) the new part is fitted so that
it abuts with the existing part.

Rear floor panel

1. Intermittent MIG weld.
2. Continuous MIG weld (butt weld).

8. Rear floor panel

Puddle welding.

9. Rear floor panel

Resistance spot weld.

10. Rear floor panel

Resistance spot weld.

11. Rear floor panel

Resistance spot weld.

12. Rear gusset plates

Punch holes for puddle welding.

13. Rear gusset plates

Puddle welding.

14. Rear gusset plates

Resistance spot weld.