Ford Galaxy / Ford S-MAX. Manual — part 268

5.

NOTE: The component must be installed
within 5 minutes of applying the sealant.

Torque:

14 Nm

6. Install the following items:

1. Oil pan.

Refer to:

Crankshaft Front Seal

(303-01F

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

2. Crankshaft front seal.

Refer to:

Oil Pan

(303-01F Engine - 2.0L

Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW,
Emission Requirements: Stage IV,
Removal and Installation).

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Crankshaft Rear
Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

205-044-01
Adapter for 205-044

205-307
Installer, Wheel Speed Sensor Ring

303-254
Locking Tool, Flywheel

303-293
Remover, Crankshaft Seal

1. Remove the transmission.

Refer to:

Transmission - 2.0L Duratorq-TDCi

(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, 2.0L Duratorq-TDCi (DW)
Diesel

(308-03B Manual Transmission/Transaxle

- Vehicles With: 6-Speed Manual Transaxle -
MMT6, Removal).

2. Special Tool(s):

205-044-01

,

303-254

3. Special Tool(s):

303-293

Installation

1. Special Tool(s):

205-307

2. Inspect the flywheel.

Refer to:

Manual Transaxle and Clutch

(308-00

Manual Transmission/Transaxle and Clutch -
General Information, Diagnosis and Testing).

3. Special Tool(s):

205-044-01

,

303-254

Torque:

48 Nm

4. Install the transmission.

Refer to:

Transmission - 2.0L Duratorq-TDCi

(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW

(308-03B Manual

Transmission/Transaxle - Vehicles With: 6-Speed
Manual Transaxle - MMT6, Installation).

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Engine

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal

General Equipment

Hose clamp remover/installer

Mounting table set

1. Remove the following items:

1. Air Cleaner

Refer to:

Air Cleaner

(303-12E Intake Air

Distribution and Filtering - 2.0L Duratorq-
TDCi (85kW/115PS) - DW/2.0L Duratorq-
TDCi (100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW/2.0L Duratorq-
TDCi (118kW/160PS) - DW, Emission
Requirements: Stage IV/Stage V, Removal
and Installation).

2. Battery

Refer to:

Battery

(414-01 Battery,

Mounting and Cables, Removal and
Installation).

3. Cowl Panel Grille

Refer to:

Cowl Panel Grille

(501-02 Front

End Body Panels, Removal and
Installation).

4. Charge Air Cooler

Refer to:

Charge Air Cooler

(303-12E

Intake Air Distribution and Filtering - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW/2.0L
Duratorq-TDCi (118kW/160PS) - DW,
Emission Requirements: Stage IV/Stage V,
Removal and Installation).

5. Radiator

Refer to:

Radiator

(303-03E Engine Cooling

- 2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) -
DW, Removal and Installation).

2.