Ford Galaxy / Ford S-MAX. Manual — part 266

5.

6. Remove the following items:

1. Fuel filter

Refer to:

Fuel Filter

(310-01C Fuel Tank

and Lines - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

2. Thermostat housing

Refer to:

Thermostat

(303-03E Engine

Cooling - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Removal and
Installation).

3. Exhaust manifold

Refer to:

Exhaust Manifold

(303-01F

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

Installation

7.

NOTE: Only tighten the bolts finger tight at
this stage.

8.

9. Torque: 10 Nm

10. Remove the camshafts.

Refer to:

Camshafts

(303-01F Engine - 2.0L

Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

11.

1.

NOTE: Make sure that a new component is
installed.

2.

CAUTION: Make sure that new cylinder

head bolts are installed.

Tighten the cylinder head bolts in two stages in
the sequence indicated.

Torque:

60 Nm
220°

Stage 1:
Stage 2:

3. To install, reverse the removal procedure.

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Oil Pan

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Materials

Removal

Name

Specification

Engine Oil - 5W-30 WSS-M2C913-B

Silicone Sealant LB WSE-M4G323-A4 / 2U7J-M4G323-AA

1. Raise and support the vehicle.

Refer to:

Jacking

(100-02 Jacking and Lifting,

Description and Operation).
Refer to:

Lifting

(100-02 Jacking and Lifting,

Description and Operation).

2. Remove the accessory drive belt.

Refer to:

Accessory Drive Belt

(303-05E

Accessory Drive - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW, Emission Requirements:
Stage IV, Removal and Installation).

3.

4.

5.