Ford Galaxy / Ford S-MAX. Manual — part 591

Installation

NOTE: This step is only necessary when installing a new component.

Material:

Grease KS-PS (SA-M1C9107-A / YS5J-

M1C9107-AA)

Torque:

48 Nm

6. Coat the studs with grease.

Material:

Grease KS-PS (SA-M1C9107-A / YS5J-

M1C9107-AA)

Torque:

48 Nm

1. To install, reverse the removal procedure.

2. Carry out the powertrain control module (PCM)

Reset the Diesel Particulate Filter Learned Values
service function.

General Equipment:

Ford diagnostic equipment

Exhaust System - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Front Muffler

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

All vehicles

Vehicles without diesel particulate filter

Vehicles with diesel particulate filter

Installation

1. Raise and support the vehicle.

Refer to: Lifting (100-02 Jacking and Lifting,
Description and Operation).

2.

NOTE: Make sure that the exhaust flexible
pipe is not twisted.

3.

NOTE: Make sure that the exhaust flexible
pipe is not twisted.

1.

NOTE: Make sure that the exhaust flexible
pipe is not twisted.

3. Torque: 48 Nm
4. Torque: 45 Nm

Exhaust System - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Rear Muffler

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

All vehicles

Vehicles without diesel particulate filter

Vehicles with diesel particulate filter

Installation

1. Raise and support the vehicle.

Refer to: Lifting (100-02 Jacking and Lifting,
Description and Operation).

2.

3.

1.

3. Torque: 45 Nm

Exhaust System - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Diesel
Particulate Filter (DPF) Differential
Pressure Sensor

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

Ford diagnostic equipment

1. Remove the front left-hand wheel and tire.

Refer to:

Wheel and Tire

(204-04 Wheels and

Tires, Removal and Installation).

2.

3.

3. Torque: 5 Nm

4. Torque: 5 Nm

1. To install, reverse the removal procedure.

2. Carry out the powertrain control module (PCM)

Reset the Diesel Particulate Filter Differential
Pressure Sensor Learned Values service function.

General Equipment:

Ford diagnostic equipment