Ford Galaxy / Ford S-MAX. Manual — part 260

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Intake Manifold

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the cowl panel grille.

Refer to:

Cowl Panel Grille

(501-02 Front End

Body Panels, Removal and Installation).

2. Disconnect the battery ground cable.

Refer to:

Battery Disconnect and Connect

(414-

01 Battery, Mounting and Cables, General
Procedures).

3. Torque: 10 Nm

4. Clean the area around the fuel injectors.

Refer to:

Fuel Injection Component Cleaning

(303-04E Fuel Charging and Controls - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, General Procedures).

5. Torque: 10 Nm

6.

Installation

1. Torque:

5 Nm
9 Nm

Stage 1:
Stage 2:

2. If installing a new camshaft position (CMP)

sensor, position the CMP sensor so that the tip of
the sensor is in contact with the camshaft pulley
and tighten the retaining bolt.

Torque:

2 Nm

3. If installing the original CMP sensor, position the

CMP sensor so that the tip of the sensor is in
contact with the camshaft pulley.

Torque:

2 Nm

4.

Measure the distance between the CMP
sensor and the intake manifold (X).
Pull back the CMP sensor until the distance
between the CMP sensor and the intake
manifold = X + 1.2 mm, and tighten the
retaining bolt.

5. To install, reverse the removal procedure.

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Crankshaft
Front Seal

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

Installation

303-255
Installer, Timing Cover Seal

303-293
Remover, Crankshaft Seal

303-395
Installer, Crankshaft Seal

1. Remove the timing belt.

Refer to:

Timing Belt

(303-01F Engine - 2.0L

Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

2.

3. Special Tool(s):

303-293

1. Special Tool(s):

303-255

,

303-395

2.

3. Install the timing belt.

Refer to:

Timing Belt

(303-01F Engine - 2.0L

Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).