Ford Galaxy / Ford S-MAX. Manual — part 261

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Valve Stem
Seals

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Removal

303-037
Installer, Valve Stem Seal

303-060
Compressor, Valve Spring

303-060-07
Adapter for 303-060

303-060-09A
Adapter for 303-060

303-390
Pliers, Valve Stem Seal

1. Remove the camshafts.

Refer to:

Camshafts

(303-01F Engine - 2.0L

Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

2. Position the appropriate piston at top dead center

(TDC).

3. Special Tool(s):

303-060

,

303-060-07

,

303-060-

09A

4.

Installation

5. Special Tool(s):

303-390

1. Special Tool(s):

303-037

2.

3. Special Tool(s):

303-060

,

303-060-07

,

303-060-

09A

4. Install the camshafts.

Refer to:

Camshafts

(303-01F Engine - 2.0L

Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission

Requirements: Stage IV, Removal and
Installation).

Engine - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Camshafts

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

Removal

100-010
Remover, O-Ring Seal

Name

Specification

Engine Oil - 5W-30 WSS-M2C913-B

Silicone Sealant LB WSE-M4G323-A4 / 2U7J-M4G323-AA

1. Remove the following items:

1. Refer to:

Intake Manifold

(303-01F Engine

- 2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) -
DW, Emission Requirements: Stage IV,
Removal and Installation).

2. Refer to:

Fuel Injectors

(303-04E Fuel

Charging and Controls - 2.0L Duratorq-
TDCi (85kW/115PS) - DW/2.0L Duratorq-
TDCi (100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

3. Refer to:

Fuel Pump

(303-04E Fuel

Charging and Controls - 2.0L Duratorq-
TDCi (85kW/115PS) - DW/2.0L Duratorq-
TDCi (100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

4. Refer to:

Camshaft Seal

(303-01F Engine -

2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) -
DW, Emission Requirements: Stage IV,
Removal and Installation).

2.