Ford Galaxy / Ford S-MAX. Manual — part 1032

Body Repairs - Vehicle Specific
Information and Tolerance Checks -
Frame Tolerance Check

S-MAX/Galaxy 2006.5 (02/2006-)

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General Procedures

1. Front end body dimensions, S-MAX

All dimensions with tolerance ± 3 mm. All
dimensions were determined starting from
the centre of each hole or panel edge using
a symmetrically adjusted measuring
gauge.

Measuring points and dimensions

1 -3 = 435 mm 1 -8 = 1546 mm
1 -4 = 555 mm 1 -9 = 1316 mm
1 -5 = 792 mm 1 -10 = 1700 mm

1 -6 = 1480 mm 2 -9 = 1134 mm
1 -7 = 1564 mm

2. Front end body dimensions, Galaxy

All dimensions with tolerance ± 3 mm. All
dimensions were determined starting from
the centre of each hole or panel edge using
a symmetrically adjusted measuring
gauge.

Measuring points and dimensions

1 -3 = 435 mm 1 -8 = 1546 mm
1 -4 = 555 mm 1 -9 = 1316 mm
1 -5 = 792 mm 1 -10 = 1658 mm

1 -6 = 1480 mm 2 -9 = 1134 mm
1 -7 = 1564 mm

3. Body dimensions (side view), S-MAX

All dimensions with tolerance ± 3 mm. All
dimensions were determined starting from
the edge of the steel panel using a
symmetrically adjusted measuring gauge.
Measuring points 1, 3, 4, 5, 7, 8, 11 and
13 are measured in the curve and
represent the greatest distance to the
measuring point opposite.
The detailed view of measuring point 12 is
shown from above.
The detailed views of measuring points 2,
6, 9, 10 and 14 are shown looking from
the vehicle interior outwards.

Measuring points and dimensions

1 -11 = 965 mm 5 -8 = 1310 mm

2 -12 = 1078 mm 6 -9 = 860 mm
3 -13 = 1362 mm 10 -14 = 835 mm

4 -7 = 1204 mm

4. Body dimensions (side view), Galaxy

All dimensions with tolerance ± 3 mm. All
dimensions were determined starting from
the edge of the steel panel using a
symmetrically adjusted measuring gauge.
Measuring points 2, 3, 4, 6, 7, 10 and 11
are measured in the curve and represent
the greatest distance to the measuring
point opposite.
The detailed views of measuring points 1,
5, 8, 9 and 12 are shown looking from the
vehicle interior outwards.