Ford Galaxy / Ford S-MAX. Manual — part 433

Glow Plug System - 1.8L Duratorq-TDCi
(74kW/100PS) - Lynx/1.8L Duratorq-TDCi
(92kW/125PS) - Lynx - Glow Plug

S-MAX/Galaxy 2006.5 (02/2006

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

CAUTION: Make sure that all openings are sealed.

Installation

1. Disconnect the battery ground cable.

Refer to:

Battery Disconnect and Connect

(414-01

Battery, Mounting and Cables, General Procedures).

2.

3.

4.

1. Torque:

4 Nm

2. Torque:

7 Nm

3. Torque:

2 Nm

4. Torque:

15 Nm

1. To install, reverse the removal procedure.

Glow Plug System - 2.0L Duratorq-TDCi
(85kW/115PS) - DW/2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV - Glow Plug

S-MAX/Galaxy 2006.5 (02/2006-)

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Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Remove the exhaust gas recirculation (EGR)

valve.

Refer to:

Exhaust Gas Recirculation (EGR) Valve

(303-08D Engine Emission Control - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW, Emission
Requirements: Stage IV, Removal and
Installation).

2.

CAUTION: Make sure that the inside of

the pipe ends are clean and free of oil
residue.

Torque:

20 Nm

3.

1. Torque: 10 Nm
2. Torque: 30 Nm

4.

1. Torque: 2 Nm
3. Torque: 10 Nm

1. To install, reverse the removal procedure.

Glow Plug System - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Glow Plug System

S-MAX/Galaxy 2006.5 (02/2006-)

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Diagnosis and Testing

General Equipment

Inspection and Verification

1. 1. Verify the customer concern.

2. 2. Visually inspect for obvious signs of electrical damage.

Visual Inspection Chart

3. 3. If an obvious cause for an observed or reported concern is found, correct the cause

(if possible) before proceeding to the next step

4. 4. If the cause is not visually evident, verify the symptom and refer to the Ford

diagnostic equipment to diagnose the system.

Ford diagnostic equipment

Electrical

Fuse(s)

Relay

Wiring harness

Electrical connector(s)

Glow plug(s)

Glow plug wire

Powertrain control module (PCM)

Glow Plug System - 2.2L Duratorq-TDCi
(129kW/175PS) - DW - Glow Plug

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Installation

1. Refer to:

Intake Manifold

(303-01G Engine - 2.2L

Duratorq-TDCi (129kW/175PS) - DW, Removal
and Installation).

2.

3. Torque: 8 Nm

1. To install, reverse the removal procedure.