Ford Galaxy / Ford S-MAX. Manual — part 110

33.

NOTE: Only tighten the bolt finger tight at
this stage.
NOTE: The bolt can only be installed if the
valve timing is correct.

Bolt M6 x 18 mm

34.

NOTE: The special tool can only be installed if
the valve timing is correct.

Install the special tool.

Special Tool(s):

303-376B

35. Remove the special tool.

Special Tool(s):

303-376B

36. Remove the special tool.

Special Tool(s):

303-748

37.

38. Torque: 20 Nm

39.

1. Material:

Thread Locking MS (WSK-

M2G349-A7 / 2U7J-M2G349-AA)

Torque:

10 Nm

2. Material:

Thread Locking MS (WSK-

M2G349-A7 / 2U7J-M2G349-AA)

Torque:

12 Nm

40.

CAUTION: Only rotate the crankshaft

clockwise.

Rotate the crankshaft until each piston is at
(TDC) and measure the valve clearance(s).

41. Repeat the procedure as necessary until all valve

clearances are within the specified tolerance.

42. Apply a small bead of sealant to the areas

indicated.

Material:

Silicone Sealant LB (WSE-M4G323-A4 /

2U7J-M4G323-AA)

43. Torque: 10 Nm

44. Torque: 10 Nm

45. Torque: 10 Nm

46.

Engine - 2.0L Duratec-HE (107kW/145PS)
- MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4 - Intake Manifold

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

Hose clamp remover/installer
Trolley jack

1. Remove the right-hand head lamp unit.

Refer to: Scheinwerfer (417-01
Außenbeleuchtung, Removal and Installation).

2.

3. Remove the air cleaner.

Refer to: Luftfilter (303-12A Ansaugsystem -
2.0L Duratec-HE (MI4), Removal and
Installation).

4. Disconnect the battery.

Refer to: Batterie abklemmen (414-01 Batterie,
Befestigung und Batteriekabel, General
Procedures).

5. Raise the vehicle for access

Refer to: Anheben mit Wagenheber (100-02
Fahrzeug anheben, Description and Operation).
Refer to: Anheben mit Hebebühne (100-02
Fahrzeug anheben, Description and Operation).

6.

7.

1. Torque: 18 Nm
2. Torque: 47 Nm