Ford Galaxy / Ford S-MAX. Manual — part 564

7. Install the following items:

1.

CAUTIONS:

Take extra care not to damage the bearing.

Extreme cleanliness must be exercised when

handling the components.

2.

NOTE: Make sure that new components are
installed.

3. Special Tool(s):

308-796

8. Special Tool(s):

205-070

,

206-003

,

307-430

9.

Repeat this and the following five steps three times and
determine the average values.
Lift the measuring rings to approx. 10 mm.

Special Tool(s):

308-796

10. Hold the bearing cup and press down on the special tool

simultaneously.

11. Hold the bearing cup and press down on the special tool

simultaneously.

12. Torque: 10 Nm

13.

14.

Only press lightly on the special tool to avoid incorrect
readings.

Special Tool(s):

307-300-02

,

307-300-03

Record the measurement results.

Special Tool(s):

308-796

15.

Measure the required thickness of the 1st-2nd and 5th
6th gear output shaft adjustment shim:
Add the measured values, divide by three and then add
the value for the bearing pre-load.
1st-2nd and 5th-6th gear output shaft bearing pre
0.20 mm.
Example: 1.11 mm + 1.16 mm + 1.15 mm, divided by 3
= 1.13 mm. 1.13 mm + 0.20 mm = 1.33 mm.
Determined shim thickness: 1.33 mm.
If the calculated shim thickness is an odd number, select
the shim with the next higher number.

16.

Measure the required thickness of the 3rd-4th gear
output shaft adjustment shim:
Add the measured values, divide by three and then add
the value for the bearing pre-load.
3rd-4th gear output shaft bearing pre-load: 0.15 mm.
Example: 1.27 mm + 1.28 mm + 1.27 mm, divided by 3
= 1.27 mm. 1.27 mm + 0.15 mm = 1.42 mm.
Determined shim thickness: 1.42 mm.
If the calculated shim thickness is an odd number, select
the shim with the next higher number.

17. Remove the following items:

1. Special Tool(s):

308-796

2.
3.

18. Install the following items:

1.

CAUTIONS:

Take extra care not to damage the bearing.

Extreme cleanliness must be exercised when

handling the components.

2.

NOTE: Make sure that new components are
installed.

3. Special Tool(s):

308-796

19.

Repeat this and the following five steps three times and
determine the average values.
Lift the measuring rings to approx. 10 mm.

Special Tool(s):

308-796

20. Hold the bearing cup and press down on the special tool

simultaneously.

21. Hold the bearing cup and press down on the special tool

simultaneously.

22. Torque: 10 Nm

23.