Ford Galaxy / Ford S-MAX. Manual — part 360

Fuel injector

(s).

*

INSPECT the fuel injectors. CLEAN the fuel

injectors or INSTALL a new set of fuel
injectors as required only after the checks
have been carried out.

*

Incorrect valve

timing.

*

CHECK the valve timing.

*

Excessive

carbon build
up.

*

REMOVE the cylinder head. INSPECT the

cylinder head and pistons for signs carbon
build up. REFER to:

Cylinder Head

(303-01A

Engine - 2.0L Duratec-HE (107kW/145PS) -
MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4, Removal and
Installation).

*

Worn or

damaged oil
pump.

Worn or

damaged
timing chain or
sprocket.

Major

mechanical
engine failure.

*

*

*

INSPECT the engine components.

*

Engine knock during
acceleration

KS.

*

Carry out a full engine diagnosis using the

guided diagnostic menu in the Ford approved
diagnostic tool.

*

Fuel injectors.

*

INSPECT the fuel injectors. CLEAN the fuel

injectors or INSTALL a new set of fuel
injectors as required only after the checks
have been carried out.

*

Major

mechanical
engine failure.

*

REFER to:

Engine

(303-01A Engine - 2.0L Duratec-

HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4,
Diagnosis and Testing),

Engine

(303-01C Engine - 2.3L Duratec-

HE (118kW/160PS) - MI4, Diagnosis and
Testing).

*

NOTE: Before
proceeding with any of
the actions in relation to
the possible sources for
excessive fuel
consumption, a fuel
consumption test
located in the toolbox
menu of the Ford
approved diagnostic tool
must be carried out.

Excessive fuel consumption

Brakes binding.

*

CHECK the braking system.

REFER to:

Anti-Lock Control

(206-09A Anti-

Lock Control, Diagnosis and Testing).

*

Vehicle

overloaded, or
excessive wind
resistance (roof
racks, towing
etc).

*

ADVISE the customer about the effects of

overloading the vehicle and wind resistance
on the fuel consumption.

*

Air cleaner

element
blocked.

*

INSTALL a new air cleaner element.

*

Fuel system

leak(s).

*

CHECK the system for fuel leak(s). REPAIR or

INSTALL new parts as necessary.

*

Fuel filter

blocked.

*

INSTALL a new fuel filter.

REFER to:

Fuel Filter

(310-01A Fuel Tank and

Lines - 2.0L EcoBoost SCTi (149kW/203PS) -
MI4/2.0L Duratec-HE (107kW/145PS) -
MI4/2.0L Duratec-HE Flex Fuel
(107kW/145PS) - MI4/2.3L Duratec-HE
(118kW/160PS) - MI4/2.5L Duratec

*

(162kW/220PS) - VI5, Removal and
Installation).

Incorrect

engine oil.

*

INSTALL a new oil filter and engine oil.

*

Generator.

*

REFER to the Ford approved diagnostic tool.

*

EGR valve

sticking open.

*

REFER to: (303-08A Engine Emission Control

- 2.0L Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) - MI4)

Engine Emission Control

(Diagnosis and

Testing),

Engine Emission Control

(Diagnosis and

Testing).

*

Slipping clutch

(if equipped).

*

REFER to: (308-01A Clutch - Vehicles With:

5-Speed Manual Transaxle - MTX75)

Clutch

(Diagnosis and Testing),

Clutch

(Diagnosis and Testing),

Clutch

(Diagnosis and Testing).

*

ECT sensor.

*

Carry out a full engine diagnosis using the

guided diagnostic menu in the Ford approved
diagnostic tool.

*

Fuel injectors.

*

INSPECT the fuel injectors. CLEAN the fuel

injectors or INSTALL a new set of fuel
injectors as required only after the checks
have been carried out.

*

PCM

calibration.

*

Using the Ford approved diagnostic tool,

CHECK for the availability of a calibration
update.

*

Incorrect valve

timing.

*

CHECK the valve timing.

*

Low cylinder

compression.

*

CHECK the engine compression.

*

Engine cuts out during
hard acceleration

CMP sensor.

*

Carry out a full engine diagnosis using the

guided diagnostic menu in the Ford approved
diagnostic tool.

*

CKP sensor.

*

Carry out a full engine diagnosis using the

guided diagnostic menu in the Ford approved
diagnostic tool.

*

FRP sensor.

*

Carry out a full engine diagnosis using the

guided diagnostic menu in the Ford approved
diagnostic tool.

*

Low fuel

system
pressure.

*

Check the fuel system pressure.

REFER to:

Fuel System Pressure Check - 2.0L

Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) - MI4

(310-00 Fuel System - General Information,
General Procedures).

*

Fuel Charging and Controls - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Fuel Rail—2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4

S-MAX/Galaxy 2006.5 (02/2006-)

Print

Removal and Installation

Special Tool(s)

Materials

General Equipment

Removal

NOTE: Removal steps in this procedure may contain installation details.

310-137
Disconnect Tool, Fuel Line

Name

Specification

Engine Oil - 5W-30 WSS-M2C913-C

Flat-bladed screwdriver

1. Refer to:

Fuel System Pressure Release

(310-00

Fuel System - General Information, General
Procedures).

2. General Equipment:

Flat-bladed screwdriver

3. Install the Special Tool(s):

310-137

4.

Installation

5. Torque: 25 Nm

6.

1.

NOTE: Make sure that new components
are installed.

7.

CAUTION: Only use the specified

material to lubricate the seals.
NOTE: Make sure that new components are
installed.

Material:

Engine Oil - 5W-30 (WSS-M2C913-C)

1. To install , reverse the removal procedure.