Ford Galaxy / Ford S-MAX. Manual — part 252

3 4.5 Nm
4 10 Nm
5 25 Nm
6 23 Nm
7 35 Nm

47. Torque:

1 15 Nm
2 4 Nm

48.

Engine - 2.0L Duratorq-TDCi (85kW/115PS) - DW/2.0L Duratorq-TDCi (100kW/136PS) -
(103kW/140PS) - DW, Emission Requirements: Stage IV - Specifications

Engine Data

Lubricants, Fluids, Sealers and Adhesives

Engine Oil Capacity

Cylinder Block

Pistons

Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.

Crankshaft

Connecting Rod

Description

Engine code

Firing order

Emission level

Bore

Stroke

Cubic capacity

Compression ratio

Power output at 4000 rpm

Torque at 1750 rpm

Maximum engine speed (intermittent)

Maximum engine speed (continous)

Idle speed

Oil consumption

Item

Engine oil
Coolant
Sealant

Initial fill including oil filter
Service fill including oil filter
Service fill without oil filter

Description

Cylinder bore diameter
Main bearing parent bore diameter
Main bearing clearance - radial

Description

Piston diameter
Piston clearance in cylinder
Piston ring end gaps
— upper compression ring
— lower compression ring
— oil control ring

Description

Main bearing journal diameter
Connecting rod bearing journal diameter
Crankshaft end play

Piston Pin

Camshaft

Valves

Cylinder Head

Oil Pressure Specifications

Description

Big end bore diameter
Small end bore diameter
Connecting rod bearing clearance

Description

Piston pin length
Piston pin diameter

Description

Camshaft end float
Camshaft bearing journal diameter

Description

Valve stem diameter
Valve guide
Valve stem to valve guide clearance — intake valve
Valve stem to valve guide clearance — exhaust valve

Description

Thickness of cylinder head gasket with piston protrusion of 0.55 - 0.60
Thickness of cylinder head gasket with piston protrusion of 0.61 - 0.65
Thickness of cylinder head gasket with piston protrusion of 0.66 - 0.70
Thickness of cylinder head gasket with piston protrusion of 0.71 - 0.75
Maximum distortion — measured longitudinally and diagonally

Oil pressure at 2000 rpm
Oil pressure at 4000 rpm

Cylinder Block blanking plug

Engine - 2.0L Duratorq-TDCi (85kW/115PS) - DW/2.0L Duratorq-TDCi (100kW/136PS) -
(103kW/140PS) - DW, Emission Requirements: Stage IV - Specifications

Engine Data

Lubricants, Fluids, Sealers and Adhesives

Engine Oil Capacity

Cylinder Block

Pistons

Piston ring gap position: The piston ring gaps must be distributed evenly around the circumference of the piston. This also applies to the oil control ring elements. Align the piston ring gaps at 120 degrees to each other.

Crankshaft

Connecting Rod

Description

Engine code

Firing order

Emission level

Bore

Stroke

Cubic capacity

Compression ratio

Power output at 4000 rpm

Torque at 1750 rpm

Maximum engine speed (intermittent)

Maximum engine speed (continous)

Idle speed

Oil consumption

Item

Ford Formula E SAE 10W-30 Motoröl
Coolant
Sealant

Initial fill including oil filter
Service fill including oil filter
Service fill without oil filter

Description

Cylinder bore diameter
Main bearing parent bore diameter
Main bearing clearance - radial

Description

Piston diameter
Piston clearance in cylinder
Piston ring end gaps
— upper compression ring
— lower compression ring
— oil control ring

Description

Main bearing journal diameter
Connecting rod bearing journal diameter
Crankshaft end play